You can count everything from cut vegetables to frozen foods and sausages just by spreading them on the conveyor.
The flow of quantity management is attracting attention as an important solution. For example, not long ago, the majority of shipments for cut vegetables such as carrots, radishes, broccoli, and potatoes were based on weight management. However, in recent years, with the rise in health consciousness, businesses that use cut vegetables, such as bento manufacturers, convenience stores, and the senior care food industry, have begun to require ingredient compositions that consider calorie calculations and nutritional balance. In other words, even for vegetables, management has started to include specifics like how many carrots to include in a bento. Additionally, in the case of vegetables, managing shipments on a quantity basis allows for accurate tracking of the number of items needed for shipment, enabling production of only the necessary quantities and contributing to environmentally friendly and economical production by eliminating waste of materials.
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Features ● Capable of counting products with different shapes and weights, such as cut vegetables ● Foreign objects like ice and breadcrumbs can be canceled ● The supply section is designed to be washable and sanitary ● Simple structure allows for quick cleaning and setup changes ● Quantity settings can be done via barcode ● Equipped with a motion sensor, allowing for operation with just a hand gesture, ensuring hygiene
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The ingredients that require count management include cut vegetables, frozen foods (hamburgers, meatballs, nuggets), and dried foods (yuba, kelp rolls, shiitake mushrooms, wheat gluten). The introduction of counting machines for items such as ham and sausage (wieners) is progressing. Moreover, the necessity for quantity management is not only in the food sector but also in the automotive industry, where the transfer of production overseas is increasing. As parts like screws, nuts, connectors, and springs are exported more frequently, accurate quantity management is being demanded. The introduction of image counting devices and Digital Area Counters to automotive parts manufacturers is rapidly accelerating. The Digital Area Counter is a system that enables accurate quantity management for products that are difficult to count with traditional scales or sensors.
Detailed information
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Cut Vegetable Counting Machine The flow of quantity management is attracting attention as an important solution. For example, not long ago, the majority of shipments for cut vegetables such as carrots, radishes, and potatoes were managed by weight. However, in recent years, businesses using cut vegetables, including bento manufacturers, convenience stores, and the elderly care food industry, have begun to manage the number of carrots to be included in bento boxes. Additionally, it allows for an accurate understanding of the necessary quantity for shipment, enabling production of only the required amount.
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DAC-90SW with a small quantity feeding conveyor. The DAC-90SW features a single-lane conveyor that transports products only when the count approaches the set value, allowing for accurate cutting of the specified number of items. Since it uses a conveyor system for supply, manual sorting can also be performed on this conveyor. Additionally, the conveyor section and counting section can be separated, making it easy to tidy up when the counting machine is not in use, especially for customers with diverse production needs. It is well-suited for counting ingredients for bento and home delivery meals.
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High-Speed Freezer Direct Connection Counting System DAC-90SD Separable structure for easy line movement The DAC-90 series allows for the separation of the supply and counting sections. It can be easily moved during cleaning or when reconfiguring the line. This is a convenient feature when producing a variety of products on a single production line.
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Equipped with a micro-feeding conveyor for cutting out at a set quantity, products are transported using a multi-lane conveyor and two single-lane conveyors. It demonstrates its effectiveness in counting fixed quantities of frozen foods such as sausages, fried foods, fried chicken, and processed products.
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| Model number | overview |
|---|---|
| DAC-90SW | The DAC-90SW is equipped with a single-row conveyor that allows for accurate counting and cutting of products as the count approaches the set value, enabling precise extraction of the specified quantity. Since it uses a conveyor system for supply, manual sorting tasks can also be performed on this conveyor. Additionally, the conveyor section and counting section can be separated, making it easy to tidy up when the counting machine is not in use, especially for customers producing a variety of products. It is well-suited for counting ingredients for bento and home delivery meals. |
| DAC-90SD | In response to the recent demand for small packaging of frozen foods, we offer a counting machine for frozen foods that can be linked to a freezer. The DAC-90SD features a product receiving hopper that separates left and right after counting. This means that while making final adjustments at a low speed, counting can begin on another conveyor system towards the next counting setting. High-speed counting is possible with almost no interruption in supply. It is particularly suitable for small counting tasks of fewer than 20 items, where adjustments frequently occur. |
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Koshinsha, known for its counting machines and image sorting machines, has been recognized as an A-rank company by the Kyoto City Venture Appraisal Committee. The counting machine "Digital Area Counter" has achieved high-speed and high-precision counting of items ranging from screws and nuts to frozen foods and seeds using its unique camera counting technology. Additionally, we propose new solutions such as multi-line high-speed sorting machines using image processing and systems for volume sorting and cutting using image processing. Koshinsha's counting machine, the Digital Area Counter, won the Grand Prize at the 2023 Kyoto Small and Medium Enterprise Technology Awards.