Rapid and consistent production from development to prototyping to mass production! Capable of handling difficult processing with high-performance equipment!
Traditionally, we performed forging processing in four separate steps, but now we have reduced the thickness to 1.7 mm and increased the height to 4.3 mm through progressive processing from coil material. By switching to progressive processing, the positioning accuracy has improved, and the quality (concentricity) has been enhanced. Additionally, while we previously used to press out a plate and then machine pins to be riveted, we can now form four pins from a single plate using press processing and also machine the grooves of the pins. We also manufacture molds and dedicated machines in-house, so please feel free to consult us for challenging tasks. *For more details, please refer to the PDF document or feel free to contact us.
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basic information
**Features** ■Mold Technology - By in-house manufacturing of molds, we can quickly create prototypes from trial molds. - We can develop new processing methods. ■Equipment - With high rigidity and high precision presses, including servo presses, we can perform processing that cannot be done with crank presses. ■Production Technology - We are committed to training skilled personnel in press technology to produce high-quality mass production. *For more details, please refer to the PDF materials or feel free to contact us.*
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Applications/Examples of results
【Processing Examples】 <1> ■Features: 1. Increased thickness at ring height h4.2 2. Reduced thickness to t1.6 with 100 peaks knurling 3. Progressively formed from 4 forging processes ■Material: SPHC <2> ■Features: 1. Increased thickness to h8.7 2. Reduced thickness to 2.2 for the flange 3. Internal diameter spline hole ■Material: SPHC <3> ■Features: 1. Two protrusions with t6.0, φ8.5, h9.0 ■Material: SAPH440 <4> ■Features: 1. Increased thickness processing at the protrusion part h12.0, four times the flange thickness t3.0 ■Material: SPHC *For more details, please refer to the PDF document or feel free to contact us.
Detailed information
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<2> ■Features: 1. Increased thickness to h8.7 2. Reduced thickness to 2.2 3. Internal diameter spline hole ■Material: SPHC
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<3> ■Features: 1. Two protrusions with φ8.5 h9.0 on t6.0 ■Material: SAPH440
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<4> ■Features: 1. Increased thickness processing with a protrusion height of h12.0, four times the plate thickness of t3.0 ■Material: SPHC
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Company information
Sato Metal Industry Co., Ltd. has been supplying parts to various industries, including automotive parts, bicycle parts, and various consumer goods, as a manufacturer specializing in metal press processing. Since its establishment in 1948, we have utilized our long-standing know-how in designing and manufacturing molds in-house, enabling us to produce from development and prototyping to mass production. In recent years, in response to further cost reduction and rationalization, we have been challenging new methods and processing areas, such as sheet forging processing using high-rigidity presses and three-dimensional forming processing using servo presses, as a transition from machining and casting. We are also capable of designing and manufacturing dedicated machines in-house. Since 2001, we have been focusing on cold forging progressive processing. In 2005, we obtained ISO 9001 certification and are committed to improving quality and customer satisfaction on a daily basis.