Spatial Calibrator

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last updated：Feb 23, 2015

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Macro program for error measurement and correction of 5-axis and multi-tasking machines. Ensuring precision in 5-axis and multi-tasking machining. Correcting error factors that are difficult to adjust.

To ensure accuracy in a 5-axis machining center equipped with two rotary axes such as the AC axis in addition to the orthogonal XYZ axes, it is necessary to minimize errors such as deviations and tilts at the center of the rotary axes. The "Spatial Calibrator" system is an error measurement and correction system that automatically adjusts the accuracy of the 5-axis machining center, which is said to be complex and difficult to calibrate. By using the "Database-type Error Correction" method, it is possible to correct error factors that were difficult to eliminate with conventional correction methods.

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basic information

【Features】 ● Record the error amounts of dozens of measurement points in the error database and calculate the correction amounts from there. ● All error information is effectively utilized. ● High-precision correction is possible. ● High-precision correction can be achieved with a small number of measurement points. ● It is also possible to coarsen measurement points in peripheral areas with low usage frequency.

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Specially manufactured for each machine. After confirming the actual machine and deciding on the specifications, we will provide a price estimate.

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※We will confirm the actual machine, decide on the specifications, and provide a delivery estimate.

Applications/Examples of results

Example of Significant Reduction in Setup Time for 5-Axis Machining (1) Implementing Company: Major Precision Equipment Manufacturer (Precision Parts Manufacturing) (2) Target Machine: Mori Seiki Super Mirror 400 ...........................................(5-Axis Machining Center) (3) Characteristics of the Workpiece: Precision Equipment Parts... Required Accuracy 0.02 mm ❶ Machining accuracy improved by one digit ❷ Number of trial machining, dimension measurement, and correction value input reduced from 5 times to 2 times ❸ Significant cost reduction ❹ Machine operating time increased by 18%