The tip edge is less than 2μ with mirror surface grinding! A surface roughness of less than Ry0.2μ is also possible!
The base material stainless steel and nickel-based alloy have been integrated through diffusion bonding using Hot Isostatic Pressing (HIP). The hardness is HRC57UP, making it resistant to "scratches and dents." A significant extension of operational hours is expected. The "HIRAI" HIP LIP can restore high functionality with repairs done solely through grinding, even in the event of scratches or wear. The HIP layer can be ground down from several millimeters to several tens of millimeters until it is gone. The edge of the tip can be polished to below 2μ, and a surface roughness of less than Ry0.2μ is achievable. For more details, please contact us or refer to the catalog.
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**Features** - The tip edge is less than 2μ due to mirror surface grinding. - Surface roughness can also be less than Ry0.2μ. - Diffusion bonding of base material stainless steel and nickel-based alloy through hot isostatic pressing. → The base material and alloy are integrated. - Hardness is HRC57 and above, making it resistant to scratches and dents. - Significant extension of operating time is expected. - In case of scratches or wear, HIP lip can be repaired solely through grinding to restore high functionality. - The HIP layer can be polished down from several millimeters to several tens of millimeters until it is gone. - Exhibits effectiveness against scratches and dents (nickel-based alloy) with hardness HRC57 and above. → The tip edge is less than 2μ at baseline (confirmed with a microscope). → Roughness can be finished with grinding to RyO, 1 micron. → The fluidity of resin and the removal of "eye gunk" can proceed smoothly. - Coating die → Maintains far greater durability than metal even in highly abrasive filler-type coating liquids. → Productivity can be improved. - Tip edge repair → Grinding can achieve surface roughness of less than Ry0.2 microns at any time, with a thickness of less than a few microns. → Hardness is always HRC57 and above. - Reduction of running costs can be achieved, leading to increased productivity. For more details, please contact us or refer to the catalog.
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As a specialized manufacturer of precision grinding and polishing, we have received extremely high evaluations in the industry and have gained immense trust from our user companies. We have over 50 years of experience in grinding processes for lips such as air, liquid, and film. Our processed materials mainly include SCM materials and SUS (420, 630, 304), as well as hard chrome plating and tungsten carbide thermal spray products. Through the introduction of equipment (such as measuring devices) and research and development that can also accommodate the field of ultra-precision grinding with enhanced accuracy, we aim to continue being a specialized manufacturer that can meet the needs of industrial society.