A report filled with amazing know-how is available for free! With the experience and knowledge unique to mass production factories, we offer prototype services that prototype factories cannot provide!
The "proposal-type prototyping" that solves the troubles of developers and designers often encounters design-related defects during our long-term mass production. When we raise issues, we frequently hear the phrase, "There were no problems during prototyping." Additionally, it is not uncommon to proceed with mass production knowing that making design changes at this stage is cumbersome. When problems arise during mass production, designers often receive harsh words from the manufacturing and quality departments, such as "This is a design issue!" At Reship Electronics, we have extensive mass production experience across a wide range of fields, including automotive, industrial machinery, consumer electronics, and amusement, and we are well-acquainted with the characteristics of each market. Utilizing that knowledge and experience, we extract improvement points with an eye toward mass production even at the prototyping stage, and we propose solutions to prevent quality and cost issues during mass production. *Prototyping Plan 1: As long as functional evaluation can be performed, that's good enough. ⇒ We will produce according to your requests. *Prototyping Plan 2: We will conduct a final functional evaluation of the prototype, but I believe this design will be the basis for mass production. ⇒ We will identify potential quality risks and challenges for efficient production that may arise during mass production and propose improvement plans.
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basic information
◆◇Basic Information◇◆ 【CAD】 - Zuken Board Designer - Zuken PWS (Achievements: Power supply boards, lighting boards, control boards for toll collection, amusement-related boards, etc.) 【Prototype Board Achievements】 ○ Transportation Equipment Related Examples: Control boards for toll collection systems, display boards, power supply boards, lighting boards, etc. ○ Automotive Equipment Related Examples: Air conditioning ECU boards, door switch boards, steering wheel switch boards, wiper controller boards, etc. ○ Other Transportation Equipment Related Examples: Engine ECU boards for motorboats, ECU boards for race cars, steering controller boards for motorboats, etc. ○ Industrial Equipment Related Examples: General-purpose inverter boards, machine tool control boards, charger boards, UPS boards, etc. ○ Consumer Electronics Related Examples: Computer motherboards, mobile phone boards, chip components for mobile phone tuners, boards for digital cameras, etc. ○ Amusement Equipment Related Examples: Illuminated boards, power supply boards, etc. ○ Other Related Examples: Lighting boards for signs, human detection sensor boards, main boards for surveillance cameras, robot tactile sensor boards, etc.
Price information
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Delivery Time
※The delivery date may vary depending on the content, so please feel free to contact us.
Applications/Examples of results
【Case Studies】 * We received an inquiry about the prototype assembly of 0402 chips (mixed with 0402, 0603, and 1005 chips). We selected cream solder and metal masks to achieve optimal assembly quality, and set the assembly and reflow conditions. After creating the samples, we summarized the necessary conditions. We also provide proposals during the report presentation to the customer and at the sample delivery meeting. If desired, we have a confidentiality agreement in place. 【Customer Feedback】 - I made unreasonable requests, but they managed to accommodate them. - I didn't expect them to show me a report with improvement suggestions after the prototype. - I have limited knowledge about PCB manufacturing methods, so their consultation has been very helpful. - The soldering quality is excellent, and it has received high praise from the quality department. - They pointed out mistakes in the drawings before the prototype, preventing defects in advance. We have received many other comments as well. * For more details, please contact us directly.
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Company information
We are a relatively large printed circuit board assembly manufacturer in the Tokai region. We have a proven track record across a wide range of industries, including industrial equipment, buses, railways, automotive electrical equipment, communication devices, and consumer products. We can handle everything from the design of various printed circuit boards to material procurement, prototype board assembly, mass production board assembly, and product assembly, either as a complete service or according to your specific requirements. In terms of production equipment, we have an SMT line with 11 stations and 4 lines for manual insertion and automatic soldering, allowing us to accommodate high-density board assembly such as BGA assembly, as well as heavier boards like power supply boards. We can manage small lots from one to several dozen units, as well as mass production in the hundreds, thousands, or tens of thousands. Leveraging approximately 40 years of assembly experience, we provide highly reliable quality using solder printing inspection machines, X-ray inspection equipment, and the latest AOI devices. Additionally, our location is very resilient to the risks posed by recent flooding, so please feel free to visit us anytime for a factory tour.