Significantly reduce mold modifications and alterations! 3D prototype model shape confirmation [Support available from 2D data]
●【Class Leader】High-Precision Molding By evaluating with high-precision molded models, we further enhance development efficiency. Additionally, because it is made of transparent resin, internal details can be visually confirmed. ●【World's First】Water-Soluble Support Removal Simply soaking it in water allows for support removal, making it hassle-free and preventing accidental damage during the removal process. Based on the data provided by customers, we create a three-dimensional model. Next, we simulate the internal mold during the molding process using a "flow analysis system" to analyze and resolve the causes of defects in the molded products. Furthermore, by creating prototype models with a 3D printer, we can verify whether the corrections or modifications suggested by the analysis are effective through physical fitting and visual simulation, thus avoiding significant revisions. With flow analysis software and a 3D printer, our company can produce high-quality molded products in a short period and at low cost, while also being able to accommodate detailed requests from customers.
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basic information
You may have a printer for computers at home, which is an output device that prints text and images on paper. If we consider a 2D printer as a device that draws on a flat surface, a 3D printer can be understood as an output device that brings three-dimensional objects to life. Our company will start a prototyping service using 3D printers from December 2012. The 3D printer we have implemented is a device that outputs 3D models into actual shapes using acrylic-based resin. The principle of the 3D printer involves stacking and layering melted resin (acrylic-based resin) and support resin (water-soluble resin), and this type of layered manufacturing method is generally referred to as rapid prototyping. By introducing this printer, our company aims to assist in cost reduction by significantly cutting down on the early detection of defects before mold production, as well as mold corrections and modifications.
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Applications/Examples of results
◎Creation of resin models as substitutes for metal ◎Creation of models for fit verification ◎Creation of models for photography
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Company information
Fuchu Pura specializes in metal alternatives using engineering plastics and super engineering plastics, supporting the resin conversion of metal parts. We handle everything from mold making, prototyping, injection molding, painting, printing, assembly, machining, to overseas exports. ◎ Smart Factory: In 2005, we developed our own system to realize the IoT integration of production lines. Based on accumulated big data, we make future predictions and enable just-in-time manufacturing. ◎ Production Management System: We have independently developed management software (FPMS) that automates all management tasks from order receipt to sales. Our molding machines and measuring devices are connected online to the management system, allowing real-time viewing of production status and measurement data. ◎ Head Office Factory (Small-batch production and R&D factory): Proposals and realization of resin conversion from metal / Proven experience with 3,000 molds established. We can handle mass production of around 100 units at any time / We own dedicated development machines that can respond immediately to development projects, ranging from 20 tons to 350 tons. ◎ Motoyama Factory (Mass production factory for precision small parts): Supplies 35 million units per month to Southeast Asia / Automation of mass-produced items using engineering plastics. We have 17 unmanned gate-cutting robots and 2 fully automatic packaging machines, ensuring cost competitiveness.