Achieve improved productivity with a high-cycle mold featuring high cooling efficiency!
At Zatsugawa Mold, we are engaged in the design and development of molds for automotive plastic parts, manufacturing, and prototype trials of molds produced in-house, as well as mass production of molded products. We obtained ISO 9001 certification in October 2006 and have established a system in the mold manufacturing department that fully reflects and satisfies customer quality requirements in the mold production specifications, providing molds that enable stable and continuous molding production activities to our customers. We strictly manage the product data provided by our customers, building a relationship of trust with them. Based on the product data, we verify the consistency with the molds and advance the design and modeling in detail using 3D CAD. In the processing stage, we operate high-speed machining centers 24 hours a day on weekends as well, significantly reducing the lead time for mold production. In terms of cost, we procure mold bases and mold components from overseas to compete effectively in a tough price competition. In the molding division, we utilize the ISO system for thorough quality control and production management in the molding production of related parts for two-wheeled and four-wheeled vehicle headlamps, electrical components, and vehicle interior parts, consistently achieving an optimal production management system and environment that earns the trust of our customers. For more details, please contact us or refer to our catalog.
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basic information
**Business Content** - Mold Design (Design and development of high-cycle molding molds) → Improved cooling efficiency of molds through the setting of cooling piping and proper material selection for heat storage components. → Realization of high-cycle molding mold production through unique design and processing technology. - Support for New Product Development → Development of further evolved products utilizing the characteristics of plastics. → Support from product development planning to the realization of molded products. - Manufacturing of Injection Molding Molds → Production of molds for resin in-mold. → Reduction of cycle time made possible through unique methods. → Numerous molds produced for headlight, turn signal, and tail lamp lenses and reflectors. - Parts Manufacturing and Processing → Capable of various processing including additional processing of existing parts. - Mold Maintenance → Maintenance services for molds produced by other companies are also available. → Capable of addressing issues such as burrs and gas vent installation. - Mass Production and Prototype Production of Plastic Molded Products → Possession of two 350-ton and one 450-ton machines manufactured by Japan Steel Works. → Timely response to troubles. For more details, please contact us or refer to our catalog.
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Company information
Our company consistently handles the design, manufacturing, and production of resin molding molds and molded products. Our main products include automotive intake and interior parts, covers for electrical components, and decorative parts for pachinko machines. As functional automotive parts, we produce air cleaners, intake manifolds, power steering tanks, protectors, canisters, and lenses or reflectors for lights, while our interior products include meter panels, consoles, and complete sets of optional consoles. Additionally, we manufacture electrical components for construction, bodies for power tools, parts for self-cleaning toilets, lenses for traffic lights, and home appliances. Furthermore, we also accommodate short delivery times for decorative parts for pachinko machines.