Manufacturing fluororesin parts that require high precision roundness at a lower cost.
Valve components made of fluororesin used in the semiconductor and medical fields require high precision in roundness, and are primarily manufactured through cutting processes. In this project, we have undertaken the prototype development of a plastic injection molding method using molds as a more cost-effective manufacturing method. For more details, please contact us or refer to the catalog.
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【Results】 ○ Successfully determined the technical assessment of fluororesin molding conditions. ○ Acquired new technology to understand correction values of mold shapes from actual measurement data of a 3D measuring machine. ○ Confirmed the effects of implementing plastic injection molding using correction molds. ○ Accumulated know-how related to the injection molding processing of fluororesins and handling methods. 【Future Outlook】 ○ Further market expansion primarily in the semiconductor and medical fields. 【Product Development Goals】 ○ Establish a manufacturing method for fluororesin crystals that are inexpensive and have high precision roundness, used in the semiconductor and medical fields. 【Product Development Content and Points】 ○ Developed a mold shape correction program after assessing the deformation (warpage, shrinkage, etc., differences between theoretical and actual measurements) of cylindrical fluororesin parts. ○ Produced fluororesin injection molded products using correction molds and measured their dimensions. ● For more details, please contact us or refer to the catalog.
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The development of the global economy and improvements in production technology have led to the dispersion of production bases around the world, ushering in an era of global competition. Furthermore, there is a demand for high-level problem-solving not only in terms of cost and quality but also regarding safety and environmental measures. In this context, Takase Mold has been responding to customer needs with consistent services in injection molding, machining, and assembly, based on mold manufacturing technology and a quality system. Additionally, Takase Mold is capable of handling a wide range of fields, from small-lot prototypes to mass production, and from general-purpose resins to super engineering plastics such as PEEK, PEI, PES, and fluororesins. While the economic situation is expected to become increasingly challenging, all of us at Takase Mold will sincerely listen to our customers' requests and pursue and provide the spirit and technology of manufacturing that are truly needed in Japan.
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