Effective for solder, aluminum, brass, and more! It also prevents non-ferrous welding and significantly extends the lifespan of molds!
Kanak processing is a surface hardening treatment method that can significantly improve the lifespan of molds by increasing the surface hardness of SUS (stainless steel) and SKD (alloy steel) to levels comparable to that of cemented carbide. It does not generate a white layer (iron nitride), and it can produce a uniform hardened layer even in complex shapes and deep holes. It is suitable for hardening treatment of stainless steel, with extremely minimal deformation due to warping, expansion, and dimensional changes. The depth of the diffusion layer can also be controlled. The surface roughness after treatment is very low, and there is no observed decrease in toughness due to repeated treatments, allowing for welding operations to be performed without issues after treatment. Furthermore, composite treatments such as PVD coating are possible. *For more details, please contact us or download the catalog.
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basic information
★ Kanak Processing - Increases the surface hardness of SUS and SKD to levels comparable to hard alloys, enhancing the wear resistance and release properties of mold components. - Prevents welding of non-ferrous metals such as aluminum, significantly extending the lifespan of molds. - Gas nitriding allows for processing even in fine holes. ★ New Kanak Processing - Further strengthens the diffusion layer formed by Kanak processing. - Protects hot molds from cracks, seizing, galling, and melting. - Effective in extending mold lifespan. ★ Surf Processing - Prevents corrosion, light reflection, and wear in lead-free solder baths. - Generates a special oxide film a few microns thick on the surface to suppress reactions with molten metal, improving product lifespan. ★ Super Surf Processing - Measures against high-temperature lead-free solder corrosion, prevents adhesion of non-ferrous metals, offers excellent wear resistance, and is compatible with image recognition processing. - Particularly effective in environments above 400°C. ★ Kanak OX Processing - Generates an oxide film on the surface to suppress reactions with aluminum substrates and control melting. - Improves melt resistance, heat crack resistance, as well as heat resistance and weldability. ★ Kanak HOX Processing - A treatment that combines the effects of melt resistance and heat check resistance for die-casting molds. ★ Kanak Plus - A composite treatment combining discharge coating and Kanak processing.
Price information
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Delivery Time
P3
Applications/Examples of results
Stainless steel parts, die-cast molds, plastic molds, powder parts, mechanical sliding parts, etc...
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Company information
Simply having a low price or a short delivery time does not differentiate us from other companies, so we work with your representatives to achieve total cost performance through meetings and proposals. There are various types of surface treatment (surface modification). If you consult with us, we can suggest the best type of film if you let us know about any issues or your current situation. Please feel free to reach out if you have any concerns regarding mold lifespan or process defects.