We will introduce a case study of product development by Giken Co., Ltd.
The "Rear Seat Monitor Kit" is a mounting kit for installing a rear seat monitor in existing vehicles. While focusing on a high-sense design, we achieved development in a short period of less than three months from the start of operations to the first shipment. The "ETC Storage Box" is a storage box for storing the ETC in the ceiling area above the sun visor. It incorporates features to ensure smart storage and ease of operation. This was developed in collaboration with Mazda. For more details, please contact us or refer to the catalog.
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basic information
【Development Flow】 ［Rear Seat Monitor Kit］ ○ Vehicle Layout and Measurement → If there is no 3D shape data of the installation vehicle, use a non-contact measuring device to measure the vehicle's structure and the mounting surface to create a three-dimensional model. ○ Concept ○ Design → Aim for harmony with the vehicle and mitigate any protrusion, while also considering the product's versatility. ○ Detailed Design and Analysis Evaluation → Verification of resonance frequency through vibration analysis and evaluation of moldability through flow analysis. ○ Prototype Evaluation → Conduct vibration tests using prototypes to assess abnormal noises and durability. ○ Mold Production ○ Evaluation and Development ○ Mass Production ［ETC Storage Box］ ○ Concept and Preliminary Prototyping → Consider the basic structure of the ETC storage method and retrieval operation. ○ Detailed Design → Conduct studies for installation in 10 vehicle models and design compactly for common use. ○ Prototype Evaluation and Design Verification → Confirm appearance, fitting, and operation with prototypes made through powder molding. → Identify concerns and countermeasures through FMEA and various verification activities. ○ Mold Production ○ Evaluation and Development → Conduct various reliability tests (heat resistance, durability, vibration resistance, etc.). ○ Mass Production and Quality Control → Evaluate and review process assurance levels to ensure a reliable quality management system for mass production. ● For more details, please contact us or refer to the catalog.
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Company information
At Giken Co., Ltd., we are engaged in a wide range of operations from planning, design, product design, prototype production, mold manufacturing, plastic molding, mass production, to production management. Our experienced staff provides services that ensure customer satisfaction. We specialize in creating idea sketches, clay models, hard models, data files, product design, mold design and manufacturing, molding, and the design of inspection tools and jigs. We can assist with the entire development process from design to production, as well as provide support in various parts of the process.