Case study on solving paint peeling prevention issues for food machinery manufacturers!
Significant Reduction in Peeling with the Addition of Phosphate Coating Treatment and Change of Paint!" ~Challenges~ Manufacturers producing food were concerned about the peeling of equipment paint, as they were involved in the production of items consumed by humans. They were also considering the potential health impacts caused by the paint and sought manufacturing equipment with high safety standards. ~Proposal~ To improve the adhesion between the substrate and the paint and prevent peeling, we proposed a phosphate coating treatment as a pre-treatment. Additionally, considering the food manufacturing machinery, we suggested using powder coatings to enhance safety for human health. ~Results~ By adding the pre-treatment, the adhesion between the metal substrate and the paint improved, leading to a reduction in paint film peeling. This not only decreased peeling but also contributed to extending the lifespan of the machinery. ● For more details, please contact us regarding the "Painting Handbook for Designers.
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**Benefits of Chemical Conversion Treatment** There are two main benefits of chemical conversion treatment. The first is the improvement of adhesion between the coating and the metal surface. The chemically formed film through chemical conversion acts as an intermediary between the metal surface and the paint, preventing the coating from peeling off the metal surface. The second benefit is the protection of the metal material. By covering the metal surface with a film, it protects the metal from rust. Even with painting, there is a possibility that moisture and chemicals can enter due to damage or peeling of the paint. By performing chemical conversion treatment beforehand, the material can be protected.
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We must now protect the Earth's environment. Under this significant theme, in order to maintain coexistence and symbiosis with nature, we need to fundamentally change our traditional ways of thinking. In the field of painting, we must radically rethink everything from paints, painting methods, to painting equipment, and establish a way of working that takes the environment into consideration. Moving forward, we aim to break free from small frameworks and embrace new challenges for the future. We will produce powder coatings in the necessary colors and quantities (starting from one case) when needed.