Case studies solving issues with pesticides and weather-resistant coatings for agricultural machinery manufacturers!
Overcoming adverse conditions through securing film thickness and substrate treatment!" ~Challenges~ In a chemical plant, there are trace amounts of chemical odors and vaporized gases lingering indoors. This phenomenon has caused corrosion of painted control panels and equipment. A coating with chemical resistance was required. ~Proposal~ To achieve a coating that withstands outdoor conditions and is resistant to chemicals (pesticides), we proposed powder coating. Additionally, to meet the outdoor specifications, we suggested a phosphate coating treatment that is strong against weathering. ~Results~ Despite the harsh outdoor conditions and the environment with chemical dispersion, the film thickness of the powder coating increased weather resistance and chemical resistance. Furthermore, the phosphate coating treatment provided adhesion and rust prevention effects, contributing to effective film formation. ● For more details, please contact "The Painting Handbook for Designers.
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**About the Thickness of Powder Coating** One of the characteristics of powder coating is the thickness of the coating film. While liquid paints such as solvent-based paints typically have a film thickness of 10 to 30 microns, powder coatings can achieve a film thickness of 30 to 150 microns in a single application. Additionally, by using a preheating method, it is possible to achieve high film thickness. The current limit for film thickness is considered to be 150 to 200 microns. In recent years, the development of thin-film powder coatings has also progressed, expanding the range of thickness adjustments.
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We must now protect the Earth's environment. Under this significant theme, in order to maintain coexistence and symbiosis with nature, we need to fundamentally change our traditional ways of thinking. In the field of painting, we must radically rethink everything from paints, painting methods, to painting equipment, and establish a way of working that takes the environment into consideration. Moving forward, we aim to break free from small frameworks and embrace new challenges for the future. We will produce powder coatings in the necessary colors and quantities (starting from one case) when needed.
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