Reproduction of hard-to-obtain parts and machine aids that enhance functionality.
Machine Aid is a technology for part regeneration and functionality enhancement, named by Inoue Manufacturing Co., Ltd., based on the application of reverse engineering. We process or restore existing parts into superior components with improved functionality such as high hardness and wear resistance at low cost. By enhancing the lifetime of parts and improving cost performance, we contribute to reducing the running costs of your equipment. We can regenerate old parts even if there are no drawings available. 【Recommended for those who:】 - Cannot obtain maintenance parts for their production equipment - Want to improve manufacturer genuine parts to increase productivity and extend their lifespan - Aim to reduce manufacturing costs through machinery improvements - Want to create original parts For more details, please contact us or download the catalog.
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basic information
【Parts Regeneration Process】 - Responds to requests even without drawings using 3D measurement with a digitizer. - Captures old parts as 3D models in CAD using a three-dimensional digitizer, creating model data that corrects worn or damaged areas. - Allows for verification by creating three-dimensional images within the 3D CAD. - Proposes redesigns to improve productivity. - Provides added value that contributes to enhancing customer productivity and reducing costs, rather than just restoring parts. 【Flow from Order to Delivery】 - First, please feel free to contact us. → We will listen to your requests. - Physical items or drawings, etc. → If you have drawings, we will borrow them; if not, we will borrow the old parts. - Quotation. → We will ask for your desired amount. - Inspection. → We will capture with a digitizer and conduct accurate inspections to see if it matches the model. - Production. → We will produce according to your requested delivery date. → We can accommodate both mass production and small quantities. - Delivery. → We will deliver by the requested date. ● For more details, please contact us or download the catalog.
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Applications/Examples of results
【Purpose】 ○ Achieving cost reduction by improving metal parts of specialized machinery and equipment ○ Manufacturing original special parts that are difficult to obtain ○ Producing substitutes for broken parts ● For more details, please contact us or download the catalog.
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Company information
Machining and metal processing are now facing competition from overseas. Despite this challenging situation, there are several reasons why Inoue Manufacturing is steadily on the path to growth. One reason is the quality that meets our customers' needs. The metal parts processed using the know-how and technical skills we have cultivated over many years are well-regarded, and we receive high satisfaction from our customers. Furthermore, thanks to this reliable technical capability, unnecessary work does not occur during the manufacturing process, allowing us not only to meet the desired delivery dates but also to reduce costs. Another point to mention is the labor innovation that Inoue Manufacturing is engaged in. We are conducting "on-site improvement activities" under the guidance of Nissan Motor's NPW Improvement Consulting Office. This initiative has enabled us to effectively utilize resources such as personnel and equipment, and we have established a system to implement the PDCA cycle to further develop these improvements. This has allowed us to spend time on new customer development and the creation of original molded products. Everything is for our customers. Our challenges will continue.