VA/VE proposal to prevent the occurrence of cracks and tears!
Due to the irregular shape with a concave feature in part of the cylindrical die, cracks and tears are likely to occur at the die angle. We have stabilized quality and eliminated tear defects. Case studies on cost benefits are also introduced in the "Precision Press Processing Technology Handbook." We are offering the handbook for free, so please inquire.
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basic information
The sample material is SPCC t0.8, processed with a 200-ton press in a progressive manner, such as for a fuel pump cover.
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Applications/Examples of results
We have a track record of delivering various types.
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Company information
■ Recently, there has been a surge in inquiries about busbars (bus bars, copper bars). We have experience processing copper materials up to 20mm thick and are well-versed in electrical components, ready to take on new challenges. We can also procure hard-to-find copper materials such as C1100 and C1020 from domestic manufacturers. Please feel free to reach out to us. ■ Before mass production overseas, we will start from prototyping to mass production setup domestically. If the parent company is based in Japan, there is no need to travel overseas for prototype inspections, allowing for speedy on-site confirmation and meetings. Overseas, the quality and skills required are still not at the desired level during the prototyping stage, leading to ongoing troubles once mass production begins. By confirming everything until stable mass production processing can be achieved in Japan, we can transfer the molds overseas much more quickly. Additionally, since communication can be conducted in Japanese, meetings between engineers proceed very smoothly, allowing for thorough development during the crucial initial phase of prototyping and setup. (English support is also available), providing many advantages.