Make the impossible possible! Reproduce product shapes with undercuts using casting methods! Utilize the characteristics of cast products to create a visual model of integration!
"Vacuum casting" is widely known as a method for creating plastic prototypes without the need for expensive and time-consuming mold creation. For shapes that have undercuts, which are typically produced in mass production using blow molding or DSI methods, expensive molds were created even at the prototype stage to obtain prototypes, as the vacuum casting method could not accommodate such shapes. In the melt core vacuum casting project for manufacturing air intake ducts, we aim to achieve both short lead times and low costs by reproducing shapes that were previously impossible with "vacuum casting." **Features** - Prototypes can be produced with uniform wall thickness and precision for complexly curved pipes, intake boots, duct systems, and bellows shapes. - Depending on the shape, production in rigid materials is possible, as well as integrated products of soft and rigid materials. - It is suitable for creating visualization models of various mechanical components. For verification tests in flow analysis, it is possible to produce integrated castings of internal undercut flow areas using a special melt core method. This is particularly useful for visualizing transmission components to aid in the development of oil flow analysis. For more details, please contact us or download the catalog.
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【Features】 ○ Leak test using a submerged testing machine (air pressure 0.3Mpa) - Passed ○ Heat resistance test up to 120 degrees - Passed ○ Dimensional accuracy (±0.5) - Passed ○ Applicable for over one month of real vehicle driving tests ○ Cost - Significantly reduced ○ Lead time - Shortened to about 1/3 to 1/4 ● For more details, please contact us or download the catalog.
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Plamery Design supports the planning and development of innovative industrial products. By leveraging creativity, ideas, and material-based functional proposals cultivated through experience, we offer advantages in new technologies for "monozukuri" (manufacturing) that are diversifying and becoming more advanced, using a variety of methods. Plamery Design, which has responded to various needs in the production of prototype products, provides total support from planning proposals and 3D data design to mass production. By enabling "monozukuri from scratch," we enhance our ability to understand the inherent functionality and design value of products and respond to user needs. We interpret the trend towards lightweight materials by pursuing plastics as alternatives to metals.
