"World's first" electronic component carrier tape that can be connected in a puzzle-like manner without metal fittings using a splicing jig.
In the small and medium lot substrate assembly market, setting the strip carrier in a tape feeder presents numerous challenges and is extremely difficult. ■ To secure the length of the leader part, we are forced to discard valuable electronic components! ■ Even if the empty carrier tape is connected using conventional methods, it lacks strength. The connection part can break during the tape set operation. (The splicing tape for mass production works only because it connects to the end of the tape that has already been set in the feeder.) Due to these difficulties, only skilled workers can perform the tasks. The labor hours required are excessive. We have given up on using assembly machines and resorted to manual placement for prototypes. (Prototype costs increase! The production method differs from mass production, making evaluation impossible.) As a solution to these challenges, our company has commercialized a jig called Puzzle Splicer that can cut and join carrier tape in a puzzle-like manner. It connects paper tape and embossed tape securely in a short time. Additionally, it can handle not only the processing of prototype strip carriers but also "joining leftover parts that have become odd numbers," "splitting one reel of parts into two for production on two lines," "connecting two reels to reduce part exchange time loss," and "connecting carrier raw materials."
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basic information
* Prototype implementation → Cut and joint without waste using strip tape * Carrier tape connection → Strong joint without hardware * Dedicated splicing tape → 50% reduction in running costs * Working time → 30 seconds without the need for scissors For more details, please refer to the catalog.
Price information
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Price range
P3
Delivery Time
P4
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Applications/Examples of results
Substrate assembly related (SMT related) electronic components related semiconductor related
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Company information
Our company is focusing on creating new value in manufacturing by leveraging our two strengths: "measurement and control technology" and "design and assembly technology for precision equipment parts." In the field of non-destructive inspection equipment for fruits and vegetables, where we have accumulated technology as a pioneering company for many years, we have expanded our focus from traditional measurements centered on the sugar content of fruits to inspections of internal rot, cavities, and browning in vegetables. By developing machines that can accurately inspect fruits and vegetables, which have variations in shape and quality, even under harsh usage conditions, we are making a significant contribution to the quality assurance of internal produce in Japanese agriculture. Additionally, in the field of electronic component mounting, we have been engaged in OEM and ODM production of tape feeders and surface mount technology for over 30 years, featuring production facilities that can flexibly accommodate everything from small quantities of diverse products to mass production. Recently, we have also developed original splicing jigs that realize labor-saving in board mounting, leveraging our long-standing technology and experience. This has already attracted inquiries from many companies and received high praise from the market.