Solve the core runout of cutting gears! Contribute to cost reduction!
Case Study on Production Equipment - Cost Reduction - At a set manufacturer, during the design phase, we introduced a prototype of a cutting gear made of MC nylon (resin) for the drive gear of a conveyor intended for food factories. However, this resulted in core runout of the gear. Consequently, issues arose with reduced transmission power and noise, leading us to consider the introduction of a processed product with brass pressed into the center of the gear. However, we were troubled as the price became twice that of standard gears.
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Points 1. The nylon used for molding has lower strength than MC nylon, so we provided molded products with sufficient strength that contain glass fibers without any issues in use. 2. Although there are costs associated with the molds, we were able to reduce the total cost by half by producing 150 units.
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