We will produce plastic molds and prototype samples within a maximum of 30 days.
All molds will be ordered from local manufacturers in China. Our partner plastic mold manufacturers can handle a wide variety of molds. We produce molds, prototype parts, and mass-produced parts for home appliances, exterior covers for information devices, engine parts for automobiles, electrical components, interior parts, gears, and more. Our staff will enter the local manufacturers' sites to provide guidance, directly check the products, and ensure quality.
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basic information
A prototype mold refers to a mold designed with a simplified structure to the minimum necessary, allowing for quick production. It is made with the assumption that it will be used for molding within our company, and therefore, it is not taken outside the company (not for sale). The molds are produced with the purpose of supplying small lots of approximately 100 to 500 sample products for evaluation. The storage of the molds is also expected to be around one year. Typically, prototype molds use easily machinable aluminum materials. By using aluminum, it is possible to reduce material costs by about 15% and processing costs by about 35%. A cassette-type mold refers to a mold where only the parts related to the product are exchanged, while shared parts are designed to be interchangeable. This allows for cost reduction and shorter delivery times by sharing components with other molds, such as mold bases. The advantages of using prototype molds include the ability to produce products using an injection molding machine, unlike prototypes made with vacuum casting. This allows for a wide selection of thermoplastic materials (ABS/PP/PC/POM/others), including general-purpose resins and engineering plastics. It is an effective method when there is a need to evaluate mass production feasibility before full-scale production or when high quality and functionality close to mass-produced items are required.
Price information
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Delivery Time
Applications/Examples of results
Automotive engine parts, electrical components, interior parts, gears, as well as precision parts for computers, digital cameras, smartphones, and small lot parts for prototype evaluation of televisions, audio equipment, air conditioners, refrigerators, and washing machines.
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Company information
Our company is a fabless manufacturer without a factory. We have established a strong network with local companies in Kunshan, Shanghai, China. Since we have an office in Japan, we can hold technical meetings with customers in Japan without the need for business trips to China. Our office allows for smooth communication with local companies through remote instructions and reports. The strengths of Chinese mold manufacturing are power and speed. In Japan, there are many small businesses, making it difficult to respond to short delivery times. Additionally, while the yen is trending weaker, China still remains advantageous in terms of pricing. The issue is quality, but our local office staff provides meticulous support, and there have been no major troubles to date. Furthermore, we conduct quality checks at our Japan office as needed, ensuring a reliable system for our customers. We are confident that we can fully meet our customers' demands for short delivery times, high quality, and low prices. Contact Information: Japan: 027-347-1738, 090-6159-0808 (Hamada) China: 13915749671 (Dang Lina: Japanese/Chinese) Japan Office: 1102-4 Kuragano-cho, Takasaki City, Gunma Prefecture Inside Takasaki Monozukuri Technology Research Institute LLC