Masterful craftsmanship!! A grinding process that is not bound by the conventional wisdom of bearing manufacturers.
■Features of Polishing Processing at Konishi Manufacturing Co., Ltd. As a manufacturer of thrust bearings, we incur fewer costs for new jigs when it comes to cylindrical shapes, enabling us to achieve "mass production," "low cost," and "high quality." We have established a jig manufacturing system either in-house or at our factory in Vietnam, and we collaborate with machine manufacturers to propose processing methods that break away from conventional norms, even for processes that are difficult with existing equipment.
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■Flat Grinding Double-sided flat grinding machines are available in vertical, horizontal, carrier type, and through-feed types, allowing for the selection of grinding methods tailored to the product. We possess various flat grinding machines, including rotary grinders, and process according to shape and precision requirements. Additionally, our double-sided honing machines can achieve flatness and parallelism within 1µm. ■Outer Surface Grinding In centerless grinding, any item can be processed through-feed, enabling cost-effective grinding of mass-produced items with micron-level precision. Of course, flange cutting is also possible, and we have cylindrical grinders and shoe-type equipment, allowing for grinding according to the required precision. ■Inner Surface Grinding We offer both chuck type and shoe type. The chuck type uses a special chuck that allows for multiple pieces to be ground at once, achieving cost reduction. The shoe type enables high-precision inner diameter grinding relative to outer surfaces and flats. ■Others We also have equipment for angular and eccentric grinding, and we modify existing equipment to perform grinding tasks that cannot be done otherwise. We conduct integrated production from material to finishing, including turning, heat treatment, plating, and barrel processing, either in-house or at partner factories. We are equipped with laser marking machines and measuring instruments, and we also accept orders for measurement and re-marking only.
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■Quality Promotion System At Konishi Manufacturing, we have appointed a quality officer above the quality department. The quality officer is established to ensure the sharing of policies and the thorough promotion of measures, and is responsible for guiding and auditing the entire lifecycle of quality improvement from product development to production, disposal, and recycling, including the manufacturing department and procurement sources such as partner companies. ■Quality Evaluation and On-Site Improvements by Third Parties To enhance quality, we conduct external quality audits separate from ISO. While understanding processes through internal audits and striving to eliminate defects, we regularly incorporate external opinions to identify potential risks and promptly implement countermeasures. Konishi Manufacturing actively addresses hidden issues. ■Acquired ISO Certifications January 2000: ISO19002 acquired January 2003: ISO19001 acquired March 2005: ISO14001 acquired
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KONISHI Manufacturing Co., Ltd. has been providing products to the world market with ball bearings under the trademark name "MRK." "Precision machining" and "mass production" are fundamental concepts for the manufacturing industry, yet they are being reexamined in light of the harsh realities that constantly demand speed and cost reduction. In the midst of changing values and diversifying needs, how we can enhance customer satisfaction and trust is a significant challenge and driving force for us. We believe that thorough quality control, improvements in work efficiency, a flexible system that introduces new information and technologies as needed, and above all, a customer-centric mindset will lead to new possibilities. We are actively working on "small lots" and "short delivery times," focusing on building a system that meets current needs and turning customer proposals into reality.