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  6. [Case Study] Reducing Maintenance Time and Costs with Long-Life Products

[Case Study] Reducing Maintenance Time and Costs with Long-Life Products

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last updated:Sep 10, 2025

蒲田工業
蒲田工業
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Contributing to cost reduction by reducing maintenance time and costs with long-lasting products.

The ceramic hose used in the powder injection device in the steel mill's refining process wears out quickly, causing you trouble with the time and effort required for replacement. *The ceramic hose experiences significant wear in areas with large bending angles, necessitating frequent replacements.

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AB-19 (09.8月 セラミクホース.jpg

[Case Study] Reducing Maintenance Time and Costs with Long-Life Products

AB-19 (09.8月 セラミクホース.jpg
AB-19 (09.8月 セラミクホース.jpg
  • Related Link - http://www.kamata.co.jp/html/solution/2009/09/new_…

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Proposal for the Use of Ceramic Sleeve Hose Points 1. It demonstrates wear resistance even when used with deep bends. 2. Although the initial cost is higher (2-3 times), it can reduce running costs significantly with a lifespan extension of about 5-8 times. 3. It can reduce costs associated with replacement time and effort, as well as losses due to line stoppages. Differences Between Ceramic Hose and Sleeve Hose That Greatly Affect Lifespan The ceramic hose is made by arranging φ2-3 balls on the inner diameter surface of a rubber hose, resulting in gaps between the ceramic balls on the outer side of the bend, which decreases wear resistance and can lead to holes forming. In contrast, the ceramic sleeve hose maintains wear resistance through a structure where the ceramic sleeve slides, preventing the rubber part from being exposed on the surface even when bent.

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[Case Study] Contributing to cost reduction by reducing maintenance time and costs with long-life products.

[Case Study] Contributing to cost reduction by reducing maintenance time and costs with long-life products.

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蒲田工業

蒲田工業

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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.

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