[Case Study] Preventing Adhesion of Contaminants with Surface Treatment! Contributing to Simplifying Wiping Tasks
Surface treatment prevents adhesion of sticky substances! Contributes to simplifying wiping tasks.
The manufacturer of sanitary products was having trouble with hot melt (solid monomers and adhesives that melt with heat) sticking to rollers. 1. The hot melt hardens when the temperature drops, making cleaning tasks very difficult. 2. They had previously tried fluororesin coatings and fluororesin shrink tube coverings, but the non-stick effect was not as good as they had hoped, and they were seeking advice on a better solution.
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We propose a non-stick composite treatment with the highest non-adhesive effect, which can be easily wiped off even if it accidentally adheres, and you have confirmed its effectiveness with actual samples. 1. The contact area with passing products is very small, demonstrating high non-adhesiveness (even duct tape does not stick at all). You have confirmed the effectiveness of the non-adhesiveness compared to other surface treatments. 2. You have also confirmed the ease of wiping. (Note: For substances that are semi-dry or do not harden, wiping may spread them out, making it difficult to wipe off effectively.) 3. Unlike treatments (products) made solely from fluororesin, this treatment has strong strength and wear resistance, making it durable enough to use hard scrapers (excluding sharp objects) for wiping. However, since it can be easily wiped off, this is rarely necessary. 4. As shown in the cross-section, the surface has unevenness, particularly with non-adhesive substances encapsulated in the recesses. The pre-ceramic protects the non-adhesive substances and continuously supplies them to the convex surfaces, maintaining non-adhesiveness, wear resistance, and strength, resulting in a long lifespan. 5. There are four types of pre-ceramic thermal spray, two types of blast processing materials, and a coating of non-adhesive substances, allowing for selection according to application, and the non-adhesive effect is demonstrated even in different locations with varying conditions.
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In today's world, where advanced technological capabilities are required of all Japanese companies, we aim to be a trading company that not only embodies "integrity" and "technology," but also explores our customers' needs and responds to their requests, rather than being just a simple trading company.