It is a surface treatment that melts metals and ceramics (thermal spray materials) and sprays them onto the surface of an object.
Thermal spraying is a surface modification technology that involves melting and spraying materials such as metals, ceramics, and cermets using various heat sources to form functional coatings on the substrate surface. Industrial machinery and systems need to be designed to withstand extremely harsh environments and conditions. In this sense, "thermal spraying" is an indispensable surface modification technology for product performance. Thermal spraying technology can be categorized into two types: one aimed at protecting substrates like steel structures from corrosion and environmental barriers against chemicals in chemical equipment, and the other focused on functional thermal spraying for wear resistance, thermal insulation, and electrical insulation in various industrial equipment and devices. 【Features】 - Capable of thermal spraying on a wide range of substrates including metals, ceramics, and plastics. - A wide selection of thermal spray materials including metals/alloys, cermets, and ceramics. - Processing can be done without affecting the heat of the substrate, allowing for localized treatment as needed. - No restrictions on the dimensions of the substrate. - On-site construction is possible. For more details, please contact us.
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basic information
Classification of Thermal Spraying [Thermal Spraying Methods] ○ Gas Thermal Spraying ○ Flame Spraying → Wire Type, Rod Type, Powder Type ○ High-Speed Flame Spraying ○ Electric Thermal Spraying ○ Arc Spraying ○ Plasma Spraying → Atmospheric Plasma Spraying, Vacuum Plasma Spraying ● For more details, please contact us.
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Applications/Examples of results
【Applications】 ○ For all types of wear → Adhesive wear: Wear that occurs when solid surfaces come into contact → Abrasive wear: Scratching wear due to differences in hardness of the friction surfaces → Fatigue wear: Wear caused by fatigue from repeated friction → Sliding wear: Wear caused by high-speed rotation and other factors ○ For dimensional restoration → Restoration of dimensions in worn areas and rescue of defective products ○ To impart electrical properties → Insulation, improved electrical conductivity, electromagnetic shielding, etc. ○ For corrosion, erosion, and thermal insulation → Corrosion due to rusting of outdoor structures, etc. → High-temperature corrosion caused by gases and combustion ash, etc. → High-temperature oxidation and high-temperature corrosion in combustion chambers, etc. → Thermal insulation to prevent temperature rise on metal surfaces, etc. → Other aspects such as appearance and aesthetics tailored to user needs ● For more details, please contact us.
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Shinko Metallicon Co., Ltd. is a specialized manufacturer of "thermal spraying," and since its founding in 1933 in Kyoto, we have been dedicated solely to thermal spraying. We take pride in having the longest history in the thermal spraying industry in Japan and consider ourselves pioneers in this field. We aim to continue improving our technology and services, and as one united team, we wish to support the manufacturing industry and a bright future for this country.