[Case Study on Trouble Improvement] Super Calendar Stains
Improvement case
This is an introduction to a case where the contamination of the coater calendar was reduced and productivity improved.
There were concerns such as 'There is a lot of dirt on the super calendar, and productivity is poor' and 'With conventional release agents, there is particularly a lot of dirt during gravure coating.' Therefore, we switched from the conventional product to 'DEF-795TF.' This led to a reduction in super calendar dirt and a decrease in streaks during coating, contributing to improved productivity. [Case Overview] ■ Concerns - There is a lot of dirt on the super calendar, and productivity is poor. - With conventional release agents, there is particularly a lot of dirt during gravure coating. *For more details, please refer to the PDF document or feel free to contact us.
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【Case Summary】 ■Challenges - Improve existing products to reduce calendar dirt - Develop a release agent that can be used for both coated paper and gravure ■Solution - Switch from the existing product to "DEF-795TF" ■Improvement Results - Reduction in super calendar dirt - Decrease in coating streaks → Improvement in productivity *For more details, please refer to the PDF document or feel free to contact us.
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We are a chemical company with our headquarters and primary factory located in Osaka JAPAN. NISSIN KAGAKU KENKYUSHO, which translates to NISSIN Chemical Laboratory, was founded in 1931. Since our foundation, we have been a research and development-focused company specializing in surfactants, enzymes, and biotechnologies to address production challenges at various manufacturing sites. We conduct research and develop specialized chemicals tailored to meet our customers' requirements, enabling stable and efficient manufacturing in industries like paper products, textiles, printing, and other processes integral to your daily life. In 1955, the current president's grandfather, along with his father, transformed the company into a joint-stock corporation. Our company operates seven locations in Japan, comprising of two factories, two laboratories, two sales offices, and one sub-branch. Rather than pursuing rapid growth, we emphasize "Permanent Development" and will continue to exert our efforts as a collective of engineers committed to creating completely new value daily, characterized by our quick response and customization.