Function tester that integrates conventional functional testing and imaging inspection.
This is a next-generation function tester that integrates the previous functional testing machine (operational guarantee) and image inspection machine. In addition to functional testing (operational guarantee) of the workpiece, it controls display items such as LCDs with simulated signals and automatically inspects the displayed images and text using a camera. The functional test examines the operational guarantee of the workpiece (voltage measurement, frequency counting, load, flash writing, and display of items such as LCDs and segments). The image inspection determines the presence, color differences, pattern differences, and ON/OFF status of display items (images, patterns, colors), segments, characters, and numbers on the LCD. ☆ Advantages of our function tester ● By consistently handling system design, mechanical design, electrical design, software (PC, sequencer) design, assembly, and wiring in-house, we can achieve low costs and short delivery times. ● We have significantly reduced costs and accelerated measurement times by modularizing the measuring instruments necessary for functional testing and developing our own measurement boards without purchasing them. Customers considering a functional testing machine, please feel free to consult with us.
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basic information
☆Function Tester with Image Inspection: ESF-2003☆ 1. Basic Measurement Functions ○ DC Voltage ±100V ○ DC Current Voltage measurement across shunt resistor ○ Frequency Measurement Over 200ns ○ Time Difference Measurement Over 50us ○ Human Judgment Operator assessment ○ Communication Measurement Measurement via RS232, K-LINE communication 2. Image Inspection Functions Camera 800,000 pixel CCD color camera (multiple units possible) No lighting Lighting can be installed if needed at inspection points Inspection Items Pattern matching, RGB color judgment, segment inspection, binarization 3. Others (Options, etc.) ○ Automatic switching of test programs via barcode reader ○ GP-IB Connection Control of power supply, electronic load, etc., and measurement with digital multimeter, digital oscilloscope, frequency counter, etc. via GP-IB connection ○ CAN (Controller Area Network) Measurement using CAN communication by adding a CAN communication board ○ Writing to CPU flash memory ○ Support for batch and inline types
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Delivery Time
※Delivery dates may vary depending on specifications and quantities, so please feel free to contact us.
Applications/Examples of results
○ Engine Control ECU ○ Hill Start Assist Control ECU ○ Auxiliary Brake Control ECU ○ Emergency Brake Control ECU ○ Instrument Panel Control Unit Display (Main/Sub) ○ Digital Tachograph Control ECU (Monitoring System for Transport Companies) ○ Electronic Transmission ECU ○ Idling Start-Stop Control ECU ○ Exhaust Gas Recirculation System ECU ○ CAN_ECU (ECU for Coordinated Control of Each ECU) ○ Vehicle Control System ECU (Automatic Detection of Inter-vehicle Distance) ○ Instrument Panel ECU (Control of Lights, Horn, Turn Signals, Wipers, etc.) ○ Integrated Power Meter (Meter for Measuring Electricity Usage by Power Companies) Function Test Device
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New Electronics has manufactured numerous custom devices across various industries to date. Among these, there are devices created through trial and error without specifications, developed through ongoing conversations with customers, as well as automation projects that had been repeatedly rejected by many manufacturers, which we have validated over many years and successfully turned into devices. We approach customer inquiries with genuine care, exploring solutions from various angles. This experience and extensive validation results have accumulated as New Electronics' technical capabilities and know-how. If you have automation challenges that no one else has been able to solve, why not consult with New Electronics before giving up? Whether you want to conduct a specific inspection or automate a certain process, feel free to reach out to New Electronics.