A high-speed, high-precision appearance inspection device that realizes inspection and measurement of various types of printing masks with a single unit.
☆Metal Mask Appearance Inspection Device☆ ○Features 1. Inspection and length measurement functions for various types of stencil masks (SMT metal masks, suspended metal masks, emulsion-made masks, bump metal masks). 2. To accommodate inspections between each process, the master data for inspection can be generated not only from Gerber data but also from films and glass plates. 3. High-speed camera: Realization of high-speed inspection through the adoption of high-speed image processing techniques. 4. In addition to image inspection, it is equipped with a length measurement function with an accuracy of ±10μ. 5. Main inspection items: Pinholes, disconnections, shorts, pattern color variations, emulsion edge defects, size differences, shape differences, residual translucent emulsion debris, foreign objects.
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☆Metal Mask Appearance Inspection Device: SVM-600 ○Standard Specifications 1. Maximum Mask Size: Can be accommodated after specification consultation 2. Maximum Mask Thickness: Can be accommodated after specification consultation 3. Inspection Area: Can be accommodated after specification consultation 4. Inspection Items: Pattern inspection, pinhole inspection, foreign object inspection 5. Camera Used: Area sensor camera x1 to 4 units High-precision camera, ZOOM function (switching between high magnification/low magnification) 6. Resolution and Accuracy: High Magnification: Resolution - 2.325μ, Accuracy - approximately ±2.5μ Low Magnification: Resolution - 4.5μ, Accuracy - ±5μ 7. Lighting: Side lighting Transmitted lighting 8. Drive Axes: XYZθ
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Applications/Examples of results
○ Various precision photomasks ○ Various precision patterns, green sheets, and via inspections
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New Electronics has manufactured numerous custom devices across various industries to date. Among these, there are devices created through trial and error without specifications, developed through ongoing conversations with customers, as well as automation projects that had been repeatedly rejected by many manufacturers, which we have validated over many years and successfully turned into devices. We approach customer inquiries with genuine care, exploring solutions from various angles. This experience and extensive validation results have accumulated as New Electronics' technical capabilities and know-how. If you have automation challenges that no one else has been able to solve, why not consult with New Electronics before giving up? Whether you want to conduct a specific inspection or automate a certain process, feel free to reach out to New Electronics.