If you are struggling with dimensional accuracy in plastic molding, please consult with hakkai.
Achieving precision and complex-shaped molded products through high-precision simulations using fluid analysis software.
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basic information
This is a part that holds the lens of the optical pickup. It is a model that can accommodate two objective lenses to support both Blu-ray and DVD. The molding material is LCP (liquid crystal polymer). Hakkai's greatest strength lies in its consistent approach from mold design and manufacturing to mass production molding. "By comparing and verifying the data from flow analysis simulations with actual molding, we have dramatically improved the accuracy of flow analysis simulations." The lens holder in the photo has addressed the following issues by utilizing high-precision flow analysis simulations: - Ensured strength by controlling the occurrence of welds based on flow analysis, addressing the low weld strength, which is a drawback of LCP resin. - Minimized deformation due to anisotropy to meet a dimensional tolerance of 0.01mm. - Reduced dimensional variation for each cavity and each lot to prevent defects during mass production.
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Blu-ray recorder Computer
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Company information
Our company has received high praise from customers for our precision and fine plastic molding. By consistently handling everything from mold design and manufacturing to injection molding, various winding processes, and assembly processing, we respond to our customers' diverse needs with flexible solutions and proposals. We have production bases in Japan, Thailand, China, and the Philippines, and we are strengthening our global production system by deploying the know-how accumulated in our Japanese headquarters, including production technology and quality management systems, to each production site. Additionally, we will start operating an automotive parts factory in Mexico from January 2016.