Unmanned Mold Polishing "On-Machine Polishing Tool"
NX-TKP1030、NX-TKP0530S、NX-YTP10
An on-machine polishing tool themed around the automation and mechanization of mold polishing! Winner of the "Mechanical Parts Award" at the 10th 2013 "Super" Monozukuri Parts Awards!
We have achieved the automation of polishing processes by replacing the tool with an on-machine polishing tool equipped with a dedicated rubber-bonded grinding wheel (hybrid labin) after machining the surface of metal into a specified shape using tools such as ball end mills on NC machine tools like machining centers. 【Features】 ■ Achieves mirror polishing of flat surfaces, free-form three-dimensional shapes, vertical walls, etc. ■ The themes are "automation" and "mechanization" of mold polishing. *For more details, please request materials or view the PDF data from the download.
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basic information
The unmanned polishing tool "On-Machine Polishing Tool" is attached to the collet at the tip of the spindle of NC machine tools such as machining centers. It performs polishing by pressing a dedicated polishing grinding stone called "Hybrid Lapping" (an elastic rubber-bonded diamond grinding stone) against the workpiece surface with a constant pressure while utilizing the spindle's rotational motion. The "On-Machine Polishing Tool" comes in three standard specifications: one with a standard configuration that has an upper and lower damper function allowing it to move along the shape with a constant contact pressure, a small collet chuck specification, and a vertical wall collet chuck specification that has both upper and lower damper functions and a circumferential damper function, allowing for differentiation based on usage. The diameter of the "Hybrid Lapping" grinding stones ranges from Φ1 to Φ30, and the grit sizes range from #60 to #10000. The tip shapes of the grinding stones can be selected based on the shape of the mold, including straight, with R, cup-shaped, tapered, radius-shaped, and various combinations of these.
Price range
P3
Delivery Time
P3
Applications/Examples of results
We have over 100 customers using our mold polishing services.
Detailed information
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Hybrid Lapping The diameter of the grinding wheels for "Hybrid Lapping" ranges from Φ1 to Φ30, and the grit sizes range from #60 to #10000. The shapes of the grinding wheel tips can be selected based on the mold shape and include straight, with R, cup type, with taper, radius type, and various combinations of these.
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Sample product The left image is after cutting, and the right image is after polishing.
Line up（3）
| Model number | overview |
|---|---|
| NX-TKP1030 | Standard specifications |
| NX-TKP0530S | Small collet chuck specifications |
| NX-YTP10 | Vertical wall collet chuck specifications |
catalog（1）
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Company information
Since our establishment, we have dedicated ourselves to the conception, design, and production of prototypes, jigs, precision parts, and labor-saving equipment and devices, primarily for the automotive industry and various other sectors. Leveraging our exceptional technology and rich experience, we reflect this in all our products, focusing on creating systems that meet our customers' needs. Our commitment to manufacturing is based on a consistent system, where we handle everything from conception, design, parts production, assembly, control software, electrical components, to adjustments all within our own factory, which is a significant strength that allows us to offer original products. To create a prosperous society and environment, we aim to further leap forward as a pioneering company by pursuing technological innovation and striving to be a company loved by many.