We propose cost reduction, quality improvement, and shorter delivery times by reviewing materials and processing methods. You can view case studies by downloading them.
Kei Techno proposes improvements in the cutting processing of resins and plastics through "Quality, Speed, and Network." [Excerpt of Improvement Examples] - Elimination of warping and cost reduction through segmentation - Transparent acrylic processing - Improved surface roughness by changing processing methods - Dyeing of acrylic cases - Dimension stability and warping elimination through material change Additionally, there are numerous examples of improvements in terms of delivery time, quality, and price. If you are using processed parts made of resins or plastics and are considering a review, please feel free to contact us.
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basic information
【Notes - Main Uses】 ○ Automotive Parts (Bumpers, Door Protectors, Instrument Panels, Air Cleaners, Fans, Fan Shrouds, etc.) ○ Household Electrical Parts (Washing Machines → Wash Tubs, Refrigerators → Tray Parts, Televisions → Back Covers, Speakers → Housings, Ventilation Fans → Fans, etc.) ○ Tableware, Tabletop Items, Stationery, Office Supplies, Medical Containers (Disposable Syringes, Pharmaceutical Containers, etc.) ○ Containers and Miscellaneous Goods (Foldable Containers, Game Software Cases, etc.) ○ Food Packaging Films (Packaging Bags for Snacks, Instant Foods, Bread, etc., Individual Packaging for Tobacco, etc.) ○ Textile Materials (Carpets, Medical Masks, Sheets, Diapers, Sanitary Products, etc.) ○ Flat Yarn (Heavy Packaging Bags for Rice and Wheat, Fertilizer Bags, Packaging Twine, Binding Twine, Ropes, etc.) ● For more details, please contact us.
Price information
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Delivery Time
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Applications/Examples of results
【Applications】 ○ Automotive parts (Bumpers, door protectors, instrument panels, air cleaners, fans, fan shrouds, etc.) ○ Household electrical parts (Washing machines → wash tubs, refrigerators → tray parts, televisions → back covers, speakers → housings, ventilation fans → fans, etc.) ○ Tableware, tabletop items, stationery, office supplies, medical containers (Disposable syringes, pharmaceutical containers, etc.) ○ Containers and miscellaneous goods (Foldable containers, game software cases, etc.) ○ Food packaging films (Packaging bags for snacks, instant foods, bread, etc., individual packaging for tobacco, etc.) ○ Textile materials (Carpets, medical masks, sheets, diapers, sanitary products, etc.) ○ Flat yarn (Heavy-duty packaging bags for rice and wheat, fertilizer bags, packaging twine, binding twine, ropes, etc.) ● For more details, please contact us.
Detailed information
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Elimination of warping through segmentation and cost reduction To prevent warping caused by machining down polycarbonate black from a thickness of 5T to 2T, the main body plate and the positioning protrusions were manufactured separately. As a result, significant reductions in processing time and material costs led to two benefits: cost reduction and elimination of warping.
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Acrylic transparent processing Typically, to achieve transparency after machining regular acrylic, post-processing such as buffing or gas treatment is required. Our company can achieve transparency solely through machining using custom tools. This offers advantages in terms of cost and reduced lead times, especially for complex shapes or large quantities.
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Change in processing method improved surface roughness. PEEK V-groove processing was done using a ball end mill. Previously, another company had to create custom shape tools for each job, which resulted in longer lead times and unsatisfactory surface roughness. However, thanks to our proposal to change the processing method, we were able to shorten lead times and improve surface roughness. Although processing with a ball end mill takes more time and is therefore less cost-effective, we are making efforts to keep prices down through measures such as nighttime automated operations.
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Acrylic Case Dyeing We received a consultation from a customer who was having trouble finding a colored acrylic case in the desired size, so we proposed dyeing. Since we were able to adjust the color types and intensity, it was well received. Currently, users in the amusement industry are considering mass production.
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By changing the material, dimensional stability and warping elimination are achieved. By switching from MC nylon conductive to Unilate CV-6, the advantages of enhanced dimensional stability and minimal deformation due to machining are maximized, resolving issues related to high precision tolerances and warping caused by machining from one side.
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Company information
In recent years, as exemplified by the advancement of industrial robots, a wide variety of machines incorporating complex and advanced technologies support our industrial society. These machines are composed of a vast number of parts, each of which must function at a high level for the whole system to work effectively. We are entrusted with the processing of a large number of parts each year, ranging from cutting of resin materials such as plastics to the processing of hoses, rubber products, and metals. Our commitment to advanced technology, prompt responses, and thorough quality control in meeting the demands of an era characterized by diverse and small-lot production has earned us the trust of our customers, for which we are grateful. Moving forward, we will continue to strive for further technological improvement while valuing the agility and communication unique to a small company, dedicating ourselves to meeting our customers' needs to the best of our ability.
![[Resin Processing] Examples of machining, bonding, and manual processing of ABS resin.](https://image.mono.ipros.com/public/product/image/ab7/2001412297/IPROS75242575644564610910.jpeg?w=280&h=280)
![[Resin Processing] Processing Examples of Resin Machining <Urethane Cutting>](https://image.mono.ipros.com/public/product/image/39e/2001412308/IPROS03030959852923179649.jpeg?w=280&h=280)
![[Processing Example] Resin Processing (1)](https://image.mono.ipros.com/public/product/image/e0a/2000469822/IPROS89793792823448519241.png?w=280&h=280)
