3D Simulation / Automotive Production Equipment 'Visualization of Equipment and Issues'

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last updated：Mar 26, 2024

日本ハイコム

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Visualization of equipment and issues! 3D simulation that offers numerous benefits.

At Nippon Highcom, we conduct 3D simulations of production equipment using robots for welding, painting, transportation, etc., utilizing the versatile and highly compatible DELMIA V5, providing numerous benefits to our customers. The contents of the simulation include: - Verification and optimization of layout feasibility in 3D - Consideration and selection of robots and tools - Optimization of robot movements and automatic mutual interference checks for multiple robots - Offline robot teaching and downloading to actual machines, along with corrections - Verification of adding robots or changing layouts to existing equipment 【Benefits】 - Visualization of issues through 3D representation of equipment → Early identification of problems through high-precision image sharing - Equipment evaluation possible with high precision and reduced man-hours compared to conventional methods - Reduction of equipment malfunctions caused by robots → Eliminating issues such as unreachable areas, inability to take positions, and interference - Reduction of on-site construction man-hours and risks → Shortening schedules and improving planning accuracy For more details, please contact us.

Related Link - http://www.highcomm.co.jp/product/car2.html

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basic information

【Business Process Flow Using 3D Simulation】 [STEP 1 Collection and Examination of Necessary Information for Consideration] ○Input →Product data, robot specifications →Equipment production conditions →Specifications, conceptual drawings →Layout space →Tool drawings →Reference equipment drawings, etc. [STEP 2 3D Modeling and Layout Consideration] ○Output →2D & 3D layout data →Tool consideration and selection results →3D modeling data, etc. [STEP 3 Simulation 1 (Before Detailed Design)] ○Example Output →Access analysis and feasibility verification results using conceptual drawings →Identification of various issues and proposed countermeasures →Optimal robot placement layout proposal →Requirements for detailed design [Simulation 2 (After Detailed Design)] ○Example Output →Proposals for equipment modifications for robot motion optimization →Cycle time verification →Video data of simulation results →Offline teaching data ●For more details, please contact us.

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Applications/Examples of results

【Application Examples】 ○ Verification of production equipment with multiple robots → - Spot welding + handling transport + stud welding - → Achieved a low-cost, space-saving layout by considering equipment sharing ○ Feasibility study for adding new equipment to existing robot cells → - Spot welding - → Delivered equipment that optimized robot operations by verifying mutual interference and operation sequences ● For more details, please contact us.