Metal substitution! Clearing the conditions that metal fulfilled, metal parts are being converted to resin.
To convert from metal to resin, the plastic must meet the strength conditions and other necessary requirements that the metal parts satisfied. Generally, the weaknesses of plastic compared to metal include "low heat resistance," "low mechanical strength," and "high solubility in organic solvents." I will explain how plastic addresses each of these issues. [Conditions for Metal Replacement with Resin] ■ Improvement of heat resistance ■ Improvement of mechanical strength ■ Improvement of resistance to organic solvents For more details, please refer to the catalog or feel free to contact us.
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【Representative Resins (Plastics) Chosen as Metal Replacements】 ■ PEEK (Polyether Ether Ketone) Resin - Continuous use temperature: 250℃ - Extremely strong mechanical strength (impact resistance, fatigue resistance) - Chemical resistance (no issues except for concentrated sulfuric acid and concentrated nitric acid) - Radiation resistance (highest among all resins) ■ PPS (Polyphenylene Sulfide) Resin - Continuous use temperature: 220–240℃ - Good mechanical properties, dimensional stability, and flame retardancy - Excellent moldability (ideal for precision parts) - Excellent oil resistance, chemical resistance, and steam resistance ■ PEI (Polyether Imide) Resin - Continuous use temperature: 170℃ - Excellent electrical properties over a wide temperature range - Particularly good mechanical properties (excellent impact resistance) - Transparent and excellent radiation resistance (ideal for medical components, etc.) *For more details, please refer to the catalog or feel free to contact us.
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Fuchu Pura specializes in metal alternatives using engineering plastics and super engineering plastics, supporting the resin conversion of metal parts. We handle everything from mold making, prototyping, injection molding, painting, printing, assembly, machining, to overseas exports. ◎ Smart Factory: In 2005, we developed our own system to realize the IoT integration of production lines. Based on accumulated big data, we make future predictions and enable just-in-time manufacturing. ◎ Production Management System: We have independently developed management software (FPMS) that automates all management tasks from order receipt to sales. Our molding machines and measuring devices are connected online to the management system, allowing real-time viewing of production status and measurement data. ◎ Head Office Factory (Small-batch production and R&D factory): Proposals and realization of resin conversion from metal / Proven experience with 3,000 molds established. We can handle mass production of around 100 units at any time / We own dedicated development machines that can respond immediately to development projects, ranging from 20 tons to 350 tons. ◎ Motoyama Factory (Mass production factory for precision small parts): Supplies 35 million units per month to Southeast Asia / Automation of mass-produced items using engineering plastics. We have 17 unmanned gate-cutting robots and 2 fully automatic packaging machines, ensuring cost competitiveness.