A must-see for those considering 3D printing with metal! The key points of design for 3D models are all covered in this one book!
The "Metal 3D Printer Handbook" is a must-read booklet for those considering metal 3D printing (metal additive manufacturing), featuring the principles of shaping, key points for designing models, and case studies. In most cases, additional material known as support is required to support the printed object during the shaping process. This handbook clearly explains the points for designing to minimize that support. 【Contents】 ■ About metal additive manufacturing ■ Design rules ■ Examples of supports and strategies to avoid them ■ Methods for removing supports ■ How to order and company introduction *Currently, we are offering the "Metal 3D Printer Handbook" as a special gift exclusively for Ipros users! For more details, please contact us or download the catalog to view.
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◆What is Metal Additive Manufacturing? It is a method of manufacturing objects by creating thin layers of metal powder, irradiating a laser on the necessary areas to melt and solidify the powder, and then stacking additional layers of powder, repeating the same process. ■Equipment Specifications (EOSINT M290) Maximum build size: 250W × 250L × 325H Layer thickness: 0.02 to 0.06 mm Surface roughness: Ra 13±5μm (Ra 6μm after blasting) ■Compatible Materials Nickel alloys (IN718, C276, X) Titanium (Ti64), pure tungsten (W), pure tantalum (Ta), pure molybdenum (Mo) Stainless steel (SUS316L), stainless steel (SUS630), Stellite 6 Maraging steel, alloy tool steel (SKD61), high-speed tool steel (SKH51) Super Invar, aluminum alloy (AlSi10Mg), aluminum alloy (AlSi12) *For more details, please contact us or download the catalog for viewing.
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<Features> 1) By using "Simufact additive" from MSC for shape analysis, we reduce the risk of manufacturing failures through pre-verification. 2) We minimize thermal distortion, a major enemy of metal 3D printers, by utilizing shape analysis to correct model shapes. 3) The surface of the manufactured items is rough. We select the optimal polishing method tailored to the part shape, in addition to blast finishing, to improve surface roughness. 4) We accommodate prototypes starting from a single piece. Mass production is also possible. 5) If there are concerns about the quality of the manufactured items, we discuss quality management methods with the customer, including quality checks of raw materials (composition, fluidity, etc.), quality checks of manufactured items (composition, strength, etc.), and freezing of the manufacturing process. (We have obtained the JISQ9100 quality management system certification for aerospace and defense.) 6) Difficult-to-cut materials such as tungsten are manufactured using additive manufacturing methods rather than cutting processes. 7) We propose shape optimization tailored for manufacturing with metal 3D printers. 8) We also support precision cleaning of manufactured items. We can accommodate applications that require high cleanliness, such as in the semiconductor industry. *For more details, please contact us.
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Precision micro-machining technology is increasingly recognized as a common foundational technology that supports modern advanced industries. Since its establishment in 1955, Toray Precision Co., Ltd. has manufactured spinnerets, which are key technologies for synthetic fiber production, and has contributed to the development of the synthetic fiber industry by providing them to fiber manufacturers worldwide, including Japan and Europe and the United States. Meanwhile, the experience and technology gained during this time in precision micro-machining have been widely applied to other industrial sectors. Precision machined components are incorporated into critical parts of aircraft, industrial robots, measurement and control equipment, etc. Additionally, the specially developed and designed fluid nozzles have demonstrated their functionality as important components in various industrial machines. The ultra-precision micro-machining technology, boasting sub-micron precision, is also utilized in the optical communication field, which is essential for realizing a highly information-oriented society. We have also commercialized various optical devices, including optical components such as ferrules and adapters. As a pioneer in ultra-precision micro-machining technology, we will continue to contribute to society by delivering high-precision, high-quality products.