Mechanical crack repair, cast iron crack repair, press machine frame repair, cast iron cracks.
Non-welding metal crack repair! No distortion occurs at all because no heat is applied. The crack is physically removed.
The "MS Method (Mechanical Stitch)" is a groundbreaking repair technique (Mechanical Stitching Method) that addresses metal cracks using a mechanical approach. Since no heat is applied at all, there is no "thermal distortion." Residual stress does not occur in other areas, preventing secondary damage such as new cracks. Metal cracks are one of the concerns in equipment maintenance operations. In conventional welding repair methods, the base material around the crack changes due to heat, leading to residual stress and distortion, which always carries the risk of "crack recurrence" and "secondary damage." 【Features】 ■ No hardening or residual stress due to heat ■ Elimination of secondary damage ■ Maintenance of stable quality → Integrated system repairs with jigs, etc. → Accumulation of know-how, experience, and achievements ■ Completion of construction in a short period → No significant decrease in the operating rate of equipment ■ Advantages in safety and environmental aspects → No use of fire, thus no impact on the operating rates of other equipment or the environment For more details, please contact us.
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The MS method for repairing metal cracks demonstrates outstanding effectiveness in terms of precision, durability, and cost compared to conventional methods. It is a technology that physically repairs cracks using our special bolts and reinforcement plates. Since it can be implemented on-site, it allows for reduced delivery times and cost savings. We have experience in a wide range of fields, including cast iron cracks, marine equipment, power generation facilities, and cement equipment. Please feel free to contact us if you have any questions. 【Product Lineup】 ○ S Bolt → Ensures airtightness and removes cracks → Thoughtfully designed screw structure achieves tensile strength of the base material ○ T Bolt → Prevents MS reinforcement plate from pulling out and patch repairs → Unique tapered section enhances airtightness and prevents loosening ○ MS Reinforcement Plate → Reinforces and restores the repair area → Suppresses the force that would cause the crack to spread, strongly reinforcing the base material ○ MS Bolt Hole Repair Insert → Female threaded part for reinforcing damaged bolt holes ・ HS Type Insert: For cases where there are no cracks around the bolt hole ・ HF Type Insert: For cases where there are cracks around the bolt hole
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<Achievements in Cement Plant Equipment> - Gearbox casing - Support roller - Kiln tire - Cement mill cover - Cement mill body - Girth gear <Achievements in Power Generation Equipment> - Steam turbine casing - Gas turbine casing - Pump casing - Internal combustion engine crankcase <Achievements in Marine Related Equipment> - Crankcase - Intake and exhaust pipes - Air cooler bolt holes <Achievements in Steelmaking and Iron and Steel Related Equipment> - Forging press frame - Cutting machine - Cooling tower blades <Achievements in General Industrial Machinery> - Motor pedestal - Casting equipment - Press machine frame - Crown - Slide - Upright - Press bed - Injection molding machine link housing If you have any other questions, please feel free to contact us.
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The mechanical stitch metal crack repair technology is a method (mechanical stitch method) that physically repairs metal cracks using special bolts and reinforcement plates, and since it does not apply heat to the repair area, it does not cause thermal distortion in the crack repair (mechanical stitch method). In addition to metal crack repair, it also has the technology to regenerate damaged screw threads using repair inserts. Furthermore, since repairs can be conducted on-site, it allows for reduced construction time and cost savings.