Case Studies of Microfabrication Technology [Achieving High-Precision Processing in Micron Units!]
[Exhibition Participation] "Microfabrication Technology Case Collection" available for free! Micron-level microfabrication for micro needle master molds and microchannel molds as well.
Our company pursues a dimensional accuracy of ±1μm using ultra-high precision micro-machining machines like Android and ultra-precision shape electric discharge machining machines like AP3L. We also introduce challenging metal processing cases utilizing cutting and wire electric discharge machining. We are currently offering a collection of micro-machining technology case studies for free! 【Metal Processing & Micro Machining Cases】 ▶ Micro Needle Master Molds ▶ Micro Channel Molds ▶ Fuel Cell Separator Molds ▶ Thin-Walled Processing ▶ Hard Alloy Processing ▶ Fine Hole Drilling for Hardened Materials ▶ Fine Hole Drilling ▶ Micro Pocket Machining ▶ Micro Connector Parts ▶ Fine Groove Cutting ▶ Thin Wall Cutting ▶ Shape Electric Discharge Machining *For more details on micro-machining, please request materials or view the PDF data available for download. Additionally, we will be exhibiting at the 【Prototype Market & Micro & Precision Machining Technology Exhibition】. Event Dates: February 21 (Tuesday) - 22 (Wednesday), 2023 Venue: Tokyo Metropolitan Industrial Trade Center, Hamamatsucho Hall Booth Number: 58 We will be showcasing various micro-machining samples. If you visit, please stop by!
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【Metal Processing Case Details】 ○ Fine Mirror Surface Cutting → Ra: 0.0030μm, Work Material EF10 HRA92.0 → Ra: 0.0088μm, Work Material ELMAX HRC60 ○ Fine Hole Processing → Work Material HPM38 HRC32: φ0.03mm×0.6mm through hole, Aspect Ratio 1:20 → Drilling into hardened steel: possible from φ0.2mm → Work Material HPM38 HRC52: φ0.3mm, φ0.2mm → Narrow pitch processing, minimum wall thickness 15μm ○ Precision Mold Parts ○ Other Fine Processing → Microneedles, Work Material HPM38 HRC32 (1) φ0.5mm×height 0.8mm, cone (2) □0.5mm×height 0.8mm, square pyramid (3) 0.5mm×height 0.8mm, octagonal pyramid (4) φ0.5mm×height 0.8mm, stepped cone → Fine uneven surface grooves of 0.03mm, Work Material HPM38 → Fine groove processing, flow path shape, Work Material HPM38 HRC52 → Boss shape cutting, φ0.1mm×height 0.2mm, Work Material NAK80 ● For more details, please contact us or download the catalog.
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We mainly design and manufacture plastic molds under 100 tons. We provide consistent support from prototype molds for automotive, digital cameras, relay components, etc., to mass production molds. We are particularly confident in molds that require high precision for small parts and molds for insert molding. Additionally, we own high-precision, high-speed, small-diameter machining equipment, and we excel in drilling holes with a diameter of 0.05 mm and mirror surface cutting. Please feel free to consult with us.