A collection of examples of tool-making and problem-solving! Introducing 14 examples useful for on-site work and management.
The "Case Studies of Tooling Production and Problem Solving" is a collection of examples featuring the production of "quick-tightening nuts," which can be easily fixed without the need for specialized tools, as well as examples of tooling production and problem-solving by Fujimechanic Co., Ltd. For issues related to material selection and reducing processing time, we propose solutions that consider corrosion resistance, machinability, and processing time. [Featured Examples] ■ Production case of quick-tightening nuts ■ Clip-type detachable design, easy to handle, optimal for process management ■ Wipers for wiping in clean rooms and laboratories ■ Available work sizes ■ Material selection and reduction of processing time ■ Improved tearing due to insufficient strength. Soft taffeta towels ■ Review of cleaning processes and cleaning tools ■ Simple operation. Quick attachment and detachment of workpieces and tools ■ Cost reduction from tool selection ■ Environmentally friendly lubricants for the earth and human body ■ Cleaning tools for small parts (glass, etc.) ■ Modification of in-house designed inspection tools ■ Reduction of work time. Transport racks ■ Processing methods that do not require deburring For more details, please refer to the catalog or feel free to contact us.
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【Example of a Case Study】 <Case Study of Quick-Fastening Nuts> ■Customer's Challenge - There was a request to simplify the fastening process using screws and nuts. ■Solution - By using quick-fastening nuts, fastening can be done in just a few seconds. ■Product Description - A nut that can be easily fastened without the need for special tools. - Custom orders are available in the desired shape. - Fastening is achieved in approximately 2.5 turns. *For more details, please refer to the catalog or feel free to contact us.
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At Fujimechanic, we uphold the principle of "sincerity" and strive to engage with our customers with a sincere attitude. We are constantly looking towards the new era, incorporating creativity and ingenuity to respond swiftly to our customers' needs, and we work diligently every day to improve. Since our founding, Fujimechanic has been involved in the manufacturing of thin films and the processing of lenses for various purposes, including the camera industry, semiconductors, and medical devices, and has grown to become one of the leading manufacturers of optical tooling in the industry. An important aspect of producing deposition tooling is understanding the deposition process and considering the shape of the substrate and the deposition area. By using fixtures designed with the deposition process in mind, we can create products that fully satisfy the film characteristics and deposition area. Fujimechanic, as a specialized manufacturer of optical tooling, is committed to consistent tooling production from design to manufacturing, based on the know-how and achievements cultivated over many years, providing our customers with peace of mind and satisfaction. To further enhance our services in the field of optical thin films, we will continue to strive for improvement in technology and quality, in collaboration with our group companies.