Collecting equipment operation records to uncover the "true cause of stoppage"! Introducing solutions for stable factory operations.
The "Facteye Case Studies on Problem Solving" introduces examples of automotive parts manufacturers who are effectively utilizing "Facteye" to improve quality and delivery times at overseas factories. We proposed solutions aimed at stabilizing factory operations, such as creating a system to understand the gaps between production plans and actual performance, as well as identifying factors that cause equipment downtime. 【Implementation Effects】 ■ Reduction in the time required to create equipment operation reports and alleviation of the workload for on-site workers ■ Ability to confirm and issue repair instructions for low-urgency warnings ■ Decrease in the number of major downtimes, leading to reduced travel expenses to overseas factories For more details, please refer to the catalog or feel free to contact us.
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【Issue】 ■ Elimination of quality and delivery variances between overseas and domestic factories - Failure to achieve target production numbers at overseas factories - Unable to identify bottleneck processes based on the review of work reports - Manufacturing sites are overwhelmed with operational tasks and cannot allocate time for reporting equipment downtime information 【Solution】 ■ Use "Facteye" to collect operational data from equipment and analyze the causes of downtime - Collected data: Power OFF state, downtime, processing, alarm downtime - Analysis content: Analysis of downtime during automatic operation such as M00/M01 and single stop/temporary stop Analysis of actual cutting time from spindle rotation & cutting feed signals ■ It has been determined that there is significant room for improvement in the cutting process *For more details, please refer to the catalog or feel free to contact us.
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Since its establishment in 1968 as an independent system integrator, CEC has been supporting companies' IT strategies. After being listed on the Tokyo Stock Exchange in 2001, it has focused on two main areas: information systems that support customers' business operations and control systems that support manufacturing. Centered around the manufacturing solution "VR+R," which utilizes simulation and monitoring techniques to solve challenges for product development and production departments in the manufacturing industry, CEC provides comprehensive support from consultation on systems to operation and maintenance. In addition to manufacturing and automotive industries, it offers one-stop services for planning, building, and maintenance and operation of information systems, control systems, and embedded systems related to corporate management in the financial sector.