Zeno Tech Co., Ltd. "Introduction to the Manufacturing Process of the Precision Powder Metallurgy Division"
Total support from mass production models to prototypes! Introducing the powder metallurgy mold manufacturing process.
At Zeno Tech, we manufacture powder metallurgy molds for sintered parts. Here, we introduce the manufacturing process at our Precision Powder Metallurgy Mold Division (Nishidaiji Factory). 【Manufacturing Process】 ■ CAD/CAM ■ Rough machining – Heat treatment ■ General grinding, shape electric discharge, electrode production ■ Wire electric discharge, precision grinding ■ Finishing For more details, please refer to our catalog or feel free to contact us.
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【Manufacturing Process】 ■CAD/CAM - The process of designing molds and programming for NC machining. ■Rough Machining to Heat Treatment - Performing rough cutting with NC lathes, etc., and enhancing the hardness of steel materials in a vacuum heat treatment furnace. ■General Grinding - Creating reference surfaces, finishing the inner and outer diameters of cylinders, and determining overall length. ■Shape Electric Discharge Machining - Using NC shape electric discharge machining machines, primarily for processing the end faces of molds. ■Electrode Production - The process of producing various electrodes essential for shape electric discharge machining. ■Wire Electric Discharge Machining - Using NC wire electric discharge machining machines to process super hard alloys and high hardness materials. ■Precision Grinding - The process of finishing complex shapes and holes that require high precision. ■Finishing - Polishing products by hand for finishing. - A very important process that holds the lifeline of molds. *For more details, please refer to the catalog or feel free to contact us.
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We specialize in the production of various molds, focusing on powder metallurgy molds and cold forging molds, and we carry out all processes including machining, quenching, and finishing consistently. In the press department, we have 400t and 800t press machines aimed at development from design to product completion.