UV curing clamp system "Blue Photon System"
Blue Photon Inc. (U.S.A.) UV Curing System
Clamping difficult-to-machine materials and complex-shaped workpieces on one side achieves stable machining.
"Blue Photon" is the world's only product that employs a UV (ultraviolet) curing system for workpiece holding in machining. *Patent obtained It enables high-precision machining of difficult materials such as titanium alloys and cobalt chrome, as well as glass and ceramics, without distorting workpieces that are difficult to secure in various materials and complex shapes. Thanks to its special workpiece holding technology, it eliminates the need for waste bosses in workpiece materials, significantly reducing the time and costs associated with designing fixtures for each workpiece. It allows for five-sided/six-sided machining in a single chucking on all types of machining equipment, including cutting, milling (including 5-axis), grinding, additive manufacturing, EDM, and laser processing. It contributes to the machining of aircraft and medical components, as well as general machining in machine tools. [Features] - Capable of five-sided machining with one chucking - Zero stress and workpiece deformation during clamping - Ideal for machining thin-walled workpieces - Immediate and easy unclamping of workpieces *For more details, please refer to the catalog or feel free to contact us.
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basic information
Apply the dedicated UV curing agent "Blue Grip" between the workpiece and the gripper, and irradiate with UV light for about 60 seconds using an LED light source cable to securely fix the workpiece. By bonding the clamp reference surface, stress is not applied to the workpiece, enabling high-precision processing. After processing, only the gripper can be loosened with a socket wrench, allowing the precisely machined workpiece to be easily removed. 【Components】 ■ Gripper ... Size and quantity vary depending on the target workpiece. ■ UV LED Controller ■ Blue Grip (UV curing adhesive) 【Target Workpieces】 ■ Aircraft blades ■ Medical irregular parts ■ Optical components ■ Prototypes ■ Additive manufacturing 【Target Workpiece Materials】 ■ Metals ■ Non-ferrous metals such as glass and plastics ■ Ceramics ■ Composite materials such as CFRP 【Processing Machines】 ■ Lathes ■ 5-axis machines (including milling) ■ Grinding machines ■ EDM machines ■ Laser processing machines *For more details, please refer to the catalog or feel free to contact us.
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Company information
Our company began importing and selling high-precision air chucks over 40 years ago, and we have been widely supported ever since. Since our founding, we have been committed to improving quality and precision, while also expanding and enhancing our product lineup. We offer products that contribute to high-precision machining, increased productivity, and the improvement and purification of work environments in various machine tools, industrial machinery, and related equipment, and we will continue to strive for your continued patronage. Our staff will propose concrete ideas to meet our customers' needs and solve problems. We have also established an aftercare system to support our customers.