Collection of Processed Sample Cases - Featuring numerous characteristics and achievements of processing.
[Free Giveaway] A variety of processing methods and features for engine valve parts and precision screw parts are published!
The "Processing Sample Case Collection" is a compilation of processing examples related to precision parts for automobiles, air conditioning, and OA components. It primarily features examples of precision cutting processing of metal and non-ferrous metal shafts using NC lathes, highlighting the characteristics and achievements of the processing. Currently, it is available as a free gift. 【Processing Examples】 《Engine Valve Components》 ■Material: SCr415 ■Processing Methods ・Processing of blanks through cold forging ・LA processing of the flange part (secondary processing machine with NC) ・Overall carburizing hardening and tempering ・In-field (CGR) flat surface polishing of the shaft part ■Processing Features ・Efficient processing of shapes formed by cold pressure with a maximum diameter of φ25 (flange part), minimum diameter of φ8 (shaft part), and a total length of 39 (grinding and hardening are also possible) *For more details, please refer to the catalog or feel free to contact us.
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【Other Examples of Publication】 ■ Precision Screw Parts ■ Hex Bolt Parts ■ Stainless Steel Shafts ■ Multi-Axis Hole Cases 【Other Achievements】 ■ Achievement 1 ・Manufacturing of remote control valves and proportional valves for construction machinery arms → heat treatment → internal and external diameter grinding → assembly → performance evaluation is conducted as a whole, with a monthly delivery record of 10,000 units. ■ Achievement 2 ・As a new processing technology, converting cutting processing into precision grinding processing. This allows for stable dimensional accuracy in the micron range, particularly focused on shaft products. *For more details, please refer to the catalog or feel free to contact us.
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【Application】 ■Processing of precision automotive parts, air conditioning components, and OA (office automation) parts. *For more details, please refer to the catalog or feel free to contact us.
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◆Our Strengths◆ - Mass production of feed screw parts for automobiles through thread whirling and whirling processing - Expertise in cutting processing of "stainless steel in general" - A variety of methods available for high-precision small-diameter feed screws - Mass production of automotive parts using vibration cutting methods ★LFV ★Step Cycle Pro - Capable of precision cutting of difficult materials such as titanium, Inconel, and Hastelloy ★Many work samples on display!!! ★Please consult us regarding manufacturing, precision processing, and prototyping concerns!!! ◆Automotive and Commercial Truck Sector◆ We mainly perform high-precision precision cutting processing using NC automatic lathes, handling critical safety components related to automotive turbochargers, EGR valves, engine control, and transmission control. Our products are supplied not only in Japan but also to automotive manufacturers worldwide, including North America and Europe. ◆Construction Machinery, Agricultural Machinery, and Industrial Machinery Sector◆ We provide integrated production from precision parts processing of hydraulic control units to assembly processing and performance testing. Our products are supplied to various construction machinery manufacturers around the world and are used in construction machinery such as hydraulic excavators and cranes, as well as agricultural machinery like tractors. We particularly boast about a global market share of approximately 20% for pilot valves.
![[Processing Example] Jaw Base for Turning Center (Vertical Lathe)](https://image.mono.ipros.com/public/product/image/555/2001528868/IPROS2979404340862302773.png?w=280&h=280)
