Developed in-house a special jig for thin-walled machining, achieving high-precision processing and reduced lead time.
Zawakawa Forging Industry Co., Ltd. is a company engaged in the manufacturing of cold-forged bearing products, machining of hydraulic pump components, and the production of aluminum machined parts. We have developed our own special jigs for thin-walled turning processing, achieving high-precision machining. Here, we introduce a case where we shortened four processes to two. 【Consultation Details】 ■ Consultant: Construction Machinery Manufacturer ■ Product Name: Ring Component for Internal Gear of Travel Motor ■ Content: When performing lathe machining on thin-walled components, the shape of the product deforms during processing, resulting in a lack of precision (roundness). Broaching for gear cutting is performed in a subsequent process, requiring roundness of 10μm and coaxiality of 15μm. *For more details, please refer to the catalog or feel free to contact us.
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【Details】 ■Before Consultation - With a three-jaw chuck, when processing thin-walled products, the shape of the product would deform due to chuck pressure, so processing was done in four steps: rough cutting (2 steps) and finishing (2 steps). ■After Consultation - Achieved high-precision thin-walled lathe processing with a special fixture. - Reduced the rough cutting process, from 4 steps to 2 steps. 【Product】 ■Material: SCM440H ■Size: Outer diameter Φ160mm, t=9.9mm *For more details, please refer to the catalog or feel free to contact us.
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Company information
Zawakawa Forging Industry Co., Ltd. primarily manufactures essential machine parts, focusing on components for hydraulic pumps and hydraulic motors that require precision, as well as bearing rings and automotive parts. Our company specializes in medium to large sizes ranging from 50 to 700 mm, thin-walled and high-precision lathe processing, and vanishing processing. We provide solutions through innovative ideas and technology tailored to our customers' needs. For inquiries regarding thin-walled high-precision lathe processing or vanishing processing, please feel free to entrust them to us. We support our customers with reliable technology and creativity.