We offer hydraulic presses up to 600 tons! We can finish processing quickly and with high quality, even from just one unit.
We would like to introduce a case of producing large truck entry and exit steps that require a finished appearance, using multiple processes including deep drawing. Our company quickly and high-quality finishes metal parts with three-dimensional shapes, such as free curves and deep draws, even from a single piece using press processing. We can also accommodate short-term delivery of small lots or limited press parts using high-speed hydraulic presses. 【Overview】 ■ Material: SCGA270E t1.2 ■ Size: 400X350X120 ■ Processing Details ・Deep drawing in two stages with a large press, piercing with a 3D laser processing machine, followed by trimming and forming in five stages. ・Bolt attachment is done by spot welding. 【Features】 ■ Lineup of hydraulic presses up to 600t ■ Support for jig manufacturing, machining, and various secondary processing ■ Utilization of unique know-how in mold manufacturing ■ Accommodating requests for urgent items ■ Assistance in producing mass production types using prototype data *For more details, please refer to the PDF document or feel free to contact us. *We accept production from a single piece. Please feel free to inquire.
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basic information
【Equipment Owned ※Partial List】 3D CAD/CAM System: 5 units of CAM-TOOL by C&G Systems Gantry Machining Center: 1 unit by Yamazaki Mazak, X2000xY800xZ585, 10000rpm 3D Laser Processing Machine: 1 unit by Komatsu NTC, X2500xY1300xZ600, 2.5kw Hydraulic Press: 1 unit by Kawasaki Hydraulic, high-speed 600ton, L3000xW2000xH1500, plus 4 additional units Robot Welding Machine (CO2): 1 unit by Panasonic, TAWERS 350A, movable range φ1400, plus 4 general-purpose machines 3D Measuring Instruments: 1 unit of 3D scanner by Keyence, and 1 unit of contact-type arm by FARO Welding Strength Testing Machine: 1 unit with a maximum measurement load of 30KN and printer output (Various others) ★ We welcome consultations from the design shape consideration stage!
Price information
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Delivery Time
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Applications/Examples of results
■Automotive parts: Automotive body structure panels (steel, aluminum), electronic circuit covers, seat inner panels ■Commercial vehicle parts: Small-scale production, monthly production of 1 to several hundred units ■Food industry: Extra-thick pots, hot sandwich plates ■Revival products: Reproduction of discontinued parts ■Construction machinery and heavy equipment: Exhaust pipes, body covers, cabin panels ■Others: Deep drawing for pressure vessels (Φ170×H250), building material hardware, fan blades, etc. *We accept production starting from one unit. Please feel free to contact us for inquiries. *We are open to consultations from the design shape consideration stage!
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Company information
We are a "convenient press prototype workshop" that can immediately turn design intentions into "shapes" through the production of three-dimensional shaped press parts, such as deep drawing. We are confident that we can serve as a strong supporter of development, promising high precision and speedy prototyping. Please take advantage of our high-potential prototype part manufacturing service, which combines our skilled processing technology with the latest equipment. We also assist in the production of mass-production models using prototype data. 【We respond to needs with specialized services】 ■ Forming technology using hydraulic presses ■ Short delivery times supported by technology and equipment ■ Prototype molds incorporating know-how at various stages ■ Support for small-lot mass production from a single prototype to hundreds of pieces per month *For more details, please refer to our company brochure.