Deforming Pump Delivery Case Study [Deaeration and Transfer of Ultra-High Viscosity Adhesive]
Introducing a case that made it possible to manufacture ultra-high viscosity adhesives with a pump that was previously given up on!
We would like to introduce a case where our de-airing two-screw pump, the "Deforming Pump (VQ type)," has been implemented for the de-airing transfer of ultra-high viscosity adhesives. 【Case Study】 ■ Application: De-airing transfer of ultra-high viscosity adhesives ■ Viscosity: 500,000 to 1,500,000 mPa·s 【Benefits of Implementation】 ■ By transferring with de-airing, we were able to eliminate product waste caused by air inclusion during filling. → We had given up on production with the pump, but it has now become feasible, allowing us to manufacture. For more details, please refer to the catalog or feel free to contact us.
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【Other Delivery Examples】 ■ Transfer of Miso ・Annual improvement effect of 4 million yen ■ Transfer of Chocolate ・Annual improvement effect of 5 million yen ■ Self-priming of Tomato Puree ・Annual improvement effect of 3 million yen ■ Transfer of Facial Cleansing Cream and Toothpaste ・Annual improvement effect of 3 million yen ■ Defoaming Transfer of Resin ・Annual improvement effect of 20 million yen, etc. *For more details, please refer to the catalog or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ Food industry ■ Pharmaceutical and cosmetics industry ■ Chemical industry, etc. *For more details, please refer to the catalog or feel free to contact us.
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Company information
In 1980, we received a request to "extract expensive raw materials that remain at the bottom of a drum to the very bottom." This led us to focus on high-suction vane pumps and begin research and development. Since then, we have developed the V-type vane automatic pressure regulation mechanism and our current main product, the SQ-type dual-screw pump. We have also developed small vane pumps. For the dual-screw pump, we introduced unique features such as a slide bar for smooth disassembly and cleaning (PAT), a slide bar docking system, paddles to prevent bridging, and the SQW-type equipped with a screw conveyor for transferring ultra-high viscosity materials (PAT). Additionally, we created the VQ-type deforming pump with a defoaming function that achieves both defoaming and liquid transfer simultaneously, and the BQ-type blending pump with stirring capabilities that mixes multiple liquids while transferring them. We have continuously developed innovative technologies through unique ideas and brought them to market. We are committed to tackling "challenges that are deemed impossible by common sense" head-on, and we are confident that our mission is to create "unique products that truly benefit our customers." Moving forward, we will actively challenge our customers' difficult requests and continue to develop one-of-a-kind products. Our customers' needs are the source of power for us at FUKKO. Please feel free to consult us about any issues or concerns you may have.