Ideal for small quantities and prototype development! Cost-effective with short lead times for expanded polystyrene casting.
"Full Mold Casting" is a manufacturing method that involves embedding a model made of expanded polystyrene in sand and vaporizing the polystyrene with the heat of molten metal to replace it with a casting. It allows for cost reduction and production in a short period. Since it can easily accommodate design changes at the model stage, it is ideal for single items, small quantities, or prototype development. 【Features】 ■ Low cost ■ Production possible in a short period ■ Easily accommodates design changes in the model ■ Ideal for single items, small quantities, or prototype development *For more details, please refer to the catalog. Feel free to contact us with any inquiries.
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【Flow of Full Mold Casting】 ■ Creation of Processing Data ■ NC Processing of Foam Model ■ Assembly of Foam Model ■ Coating with Molding Agent ■ Sand Filling ■ Pouring ■ Breaking and Shot Blasting ■ Finishing ■ Inspection and Shipment *For more details, please refer to the catalog. Feel free to contact us with any inquiries.
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Applications/Examples of results
【Applications】 ■Machine tools ■Industrial machinery ■Automotive press molds ■Die-casting molds ■Plastic molds *For more details, please refer to the catalog. Feel free to contact us as well.
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Toyo Cast Iron Co., Ltd. is engaged in the development of lost-wax casting methods and operates as a short-lead-time factory for small-lot, diverse production. We specialize in the manufacturing of precision high-quality products such as machinery and industrial equipment, and we strive to flexibly meet our customers' needs by utilizing CAD/CAM technology. We will continue to make further efforts in "casting" that satisfies our customers. We kindly ask for your continued support and patronage.