Press punching processing of difficult-to-process resins such as shatterproof films treated with hard coat processing, without cracks or fissures.
Reinforced glass panels used in smartphones and other devices are equipped with shatterproof films that have undergone hard coating treatment to prevent fragments from scattering when the glass breaks. When processing difficult-to-work resins like shatterproof films using a press machine, cracks that are usually unsuitable for normal appearance can occur. Our company has established a pressing process that minimizes cracks according to the material by analyzing the hardness, type, and thickness of the hard coat layer of hard coat films. We have a proven track record of no-crack press processing even for small holes and fine processing with a diameter of 1.8 mm. We have experience processing various functional materials and materials that are difficult to handle. If you have issues such as wanting to process resin films but facing many burrs and cracks resulting in poor yield, or if processing is difficult, please feel free to contact us. We are also capable of conducting bonding verification during the development stage in-house using bonding devices and pressure-degassing devices (autoclaves).
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basic information
We own 3, 5, 8, and 25, 35-ton press machines, with the 5 and 8-ton machines primarily in operation. 5-ton press machine QDC specification: 180 Processing dimensions: Maximum 180×150mm Speed: Maximum 300 shots per minute (spm) 8-ton press machine QDC specification: 200 Processing dimensions: Maximum 200×200mm Speed: Maximum 170 shots per minute (spm) Both the 5 and 8-ton press machines have a proven accuracy of 38 microns at the bottom dead center under certain conditions, with processing accuracy of ±0.05 to 0.2 mm (0.1 mm PET). The equipment, including press machines, is manufactured in-house, allowing for speedy customization. Even if the above conditions do not match the processing requirements, there may be cases where customization can accommodate your needs, so please feel free to contact us.
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Applications/Examples of results
Press processing of hard-coated shatterproof film.
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Company information
Our company is an electronics parts manufacturer that specializes in die-cutting functional materials such as films, double-sided tapes, and cushioning materials. Among these, smartphone components have been adopted by all domestic manufacturers and some overseas, currently accounting for 70% of our total sales and becoming our flagship product. There are many die-cutting manufacturers around the world, but our significant strength lies in the fact that we design and develop most of our processing machines and molds in-house. This allows us to quickly introduce new products as needed, enabling us to respond swiftly to rapidly changing demands and smoothly accommodate specification changes for remodeling.
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