Improving productivity is achieved through "semi-dry processing" *Technical materials available.
Metal processing is possible with only a minimal amount of oil! It also reduces odors and dirt, improving the environment within the factory.
"Semidry processing" is a metal processing method that supplies a very small amount (4-30ml/h) of high-lubricity oil to the processing point, effectively lubricating while also taking advantage of the benefits of dry processing. The amount of cutting oil adhering to the workpiece is reduced, simplifying the wiping process, and it is also effective in improving the factory environment by reducing odors and floor contamination, as well as lowering environmental impact. Additionally, the oil used is made from synthetic esters that are safe for the human body. ★ Currently, we are offering technical materials that clearly explain "What is semidry processing?" which also include numerous processing examples. (Please request the materials through inquiry) 【Features】 ■ No need for concentration management, spoilage prevention, or disposal of oil ■ Re-dissolution of chips is possible without a drying process ■ Reduces wear and extends tool life ■ Increases productivity through improved processing accuracy ■ Excellent biodegradability *Feel free to contact us for inquiries.
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【Overview of Technical Information】 - Technical Explanation (The Great Potential of MQL Semi-Dry Machining) - Factory Environment Improvement Case Studies - Mold Processing Case Studies - Aluminum Cutting Processing Case Studies - Small Diameter Deep Hole Processing Case Studies - Lathe Processing Case Studies *Our company has been engaged in "Semi-Dry Machining" for over 25 years and sells semi-dry machining systems and cutting fluids. Our semi-dry machining systems are compatible with various processing methods, including machining, lathe processing, and pressing, and are adopted in the automotive and precision parts fields. 【Related Products】 ◎ Semi-Dry Machining System "Bluebe" A cutting fluid supply system that accurately delivers a very small amount of plant-based oil developed for machining difficult-to-cut materials. ◎ MQL Semi-Dry Machining System Internal Lubrication Device "Eco Booster" & Cutting Fluid An internal lubrication device that generates a fine mist of particles within the equipment and supplies it using piping. It can be easily installed on existing machines. ◎ MQL Semi-Dry Machining System External Lubrication Device "Bluebe" & Cutting Fluid A semi-dry machining system that can handle cutting, machining, and other processes by utilizing stable micro-quantity discharge.
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MQL semi-dry processing, which uses an extremely small amount of cutting oil (in mL per hour) to machine metals. This can transform the entire cutting process in terms of the environment, extending tool life, improving surface finish, and reducing cleaning processes. We provide comprehensive support with mist supply devices (Bluebe, EcoBooster), dedicated cutting oils, holders (EB-TOOL), our own machining equipment, and specialists in cutting. We propose new end mills based on the knowledge cultivated from our unique cutting tools and molds (exclusive distributor of Shin Sankyo Tool). 【Examples of Semi-Dry Processing】 - Cutting: Cutting of aluminum sashes, sprues, etc. - Mold processing: Processing quality recognized by machine tool manufacturers. - Precision processing: Specializing in finishing processes. - Small diameter deep hole processing: Drilling represented by oil holes in crankshafts. - Environmental case: Received the Aichi Environmental Award (Bronze) in 2010. 【Tool List】 - Cutpia, GRANLUND: Flexible combinations for counterboring and chamfering. - MIRCORNA: Over 12mm! For through cutting and grooving. - HAMMOND: Gun drilling even on general-purpose machines. - New KKK (NEW SANKYO TOOL) end mills: End mills with excellent cost performance.
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