■Odor Control Case Study■Deodorization Case Study of a Rubber Factory (Japan)
Deodorizing microgel
There are odor control measures that can only be implemented by the most experienced and knowledgeable odor judges in the industry. Leave the factory's odor control and odor complaint issues to the professionals.
Such odor problems. Have you ever faced any difficulties? 【Key Points of the Case】 - Odor quality/odor components: Rubber smell (exhaust odor from various rubber manufacturing processes) - Gas characteristics: High humidity, presence of dust - The exhaust air volume is large, and using activated carbon or combustion methods is too costly - Complaints are occurring around the factory, and there is an urgent need for odor countermeasures - There are many exhaust outlets and odor leakage points, making it unclear where to start with odor countermeasures We will reveal how Kalmor Co., Ltd. solved this odor problem.
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basic information
Flow of Odor Control Case Study ● Step 1: Understanding the Characteristics of the Rubber Processing Factory The rubber factory has various processes, and unique odors are emitted from all parts of the factory. These odors are often discharged from the rooftop, characterized by a large exhaust air volume. Additionally, deodorization devices that are effective against rubber odors, such as activated carbon and combustion methods, are currently difficult to install due to considerations of size, weight, exhaust air volume, and cost. ● Step 2: Odor Control Consultation There are countless exhaust points in the rubber factory, making it challenging to implement all possible measures. In this factory, we narrowed down to 64 odor sources and conducted an odor control consultation. This allowed us to understand the situation, identify the causes, and prioritize the measures. ● Step 3: Introduction of Deodorization Equipment Based on the results of the consultation, the highest priority was given to addressing airflow within the factory. We ensured ventilation to address heat and dust issues, improving the conditions to prevent odors from accumulating inside. Subsequently, we introduced a deodorant microgel spray system and sprayed deodorant microgel into the exhaust duct leading outdoors. We achieved a deodorization efficiency with a removal rate of 70-85%.
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Applications/Examples of results
Automobile factory / Paint booth exhaust measures Can manufacturing factory / Exhaust from all processes in the manufacturing plant Food factory / Exhaust from the production line Clothing manufacturing factory / Exhaust from the surfactant production line Printing factory / UV printing exhaust Foundry / Exhaust from the casting process Pig and poultry farm / Composting equipment Tire factory / Exhaust from the rubber product refining line Recycling industry / Exhaust from composting equipment Flavoring factory / Exhaust from the spice manufacturing process Industrial waste disposal industry / Exhaust from intermediate processing facilities
Line up（1）
| Model number | overview |
|---|---|
| Microgel S-R2 | For rubber odor |
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Company information
"Leave everything related to odors to us." Kalmor products are never installed in places where the general public can see them. However, Kalmor products are always developed with all customers using those facilities in mind. Creating an air environment where everyone can be comfortable is our pride and our mission. That spirit flows continuously from sales to quality control and customer support. 【Business Content】 ■ Proposals and consultations for odor control ■ Sales of deodorizing machines, deodorizing devices, and deodorants ■ Deodorization work ■ Odor surveys ■ Mold surveys and countermeasures 【Scope of Service】 Factories, hospitals, buildings, residences, restaurants, kitchens, smoking rooms, warehouses, septic tanks, toilets, etc. Please consult us about any odor! We will propose everything from surveys to countermeasures!