Professionals in the processing of hardened materials such as SKD11! We handle cutting, electrical discharge, and grinding processing in-house, and we accommodate everything from heat treatment to surface treatment.
Kanjima Manufacturing Co., Ltd. is a company that specializes in the design and manufacturing of precision press molds, as well as machining centers, wire cutting, and grinding processes. In parts processing, we use wire cutting machines, machining centers, shape electric discharge machining machines, surface grinding machines, and small hole electric discharge machining machines to manufacture mold components and industrial machine parts. We are particularly skilled in processing SKD11 hardened materials and can also perform electric discharge tapping. We accommodate heat treatment and surface treatment to deliver finished products. For any metal processing needs, please feel free to consult with us. 【Business Activities】 ■ Design and manufacturing of precision press molds, such as progressive press molds, wire cutting processing, and various precision parts processing through electric discharge machining, cutting, and grinding. *For more details, please refer to our catalog or feel free to contact us.
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basic information
【Equipment】 ■ Wire Cut: AQ325L/AQ327L (Sodick) - 1 unit each ■ Machining Center: MILLAC44V (12000 RPM) (Okuma) - 1 unit : MILLAC44V II (20000 RPM specification) (Okuma) - 1 unit ■ Die-sinking EDM: AG40L (Sodick) - 1 unit ■ Small Hole EDM: A33M (Astech) - 1 unit ■ Precision Form Grinding Machine: GS-45FR (Kuroda Seiko) - 1 unit ■ Surface Grinding Machine: PSG-52EN (Okamoto Machine Tool) - 1 unit ■ Form Grinding Machine: PFG500AL II (Okamoto Machine Tool) - 1 unit, plus 2 additional units (Okamoto Machine Tool) ■ Milling Machine: VHR-A (Shizuoka Iron Works) - 1 unit ■ Image Measuring Instrument: IM6225 (Keyence) ■ Projector: V-12 (Nikon) ■ Height Gauge: TESA Height 400 (TESA) ■ Block Gauge: Tsugami ■ Micrometer: up to 250mm (Mitutoyo) ■ Hole Test: Φ12 to Φ50 (Mitutoyo) ■ Pin Gauge: Φ1 to Φ10 (Eisen) ■ Stereo Microscope: SMZ745 (Nikon) *For more details, please refer to the catalog or feel free to contact us.
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Delivery Time
P4
Applications/Examples of results
Press molds, press mold components, and industrial machine parts are the main applications. Recently, there has been an increase in the use of hardened materials like SKD11 for wear-resistant components such as sliding surfaces. There are successful cases where parts that were traditionally made from materials like SS400 or S50C and treated with hard chrome plating have been changed to hardened SKD11 materials, and further plated, achieving product lifespans that exceed those of conventional methods.
Detailed information
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Processing of a φ0.6 hole SKD11 HRC60 Composite processing of machining, wire cutting, and grinding. Furthermore, the hole diameter is φ0.5 with h6 tolerance. This quality assurance is made possible by the presence of high-precision image measuring instruments.
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SKD11 hardened material HRC60 This is the processing content where our technologies for wire cutting, machining, and grinding are most effective. Groove width tolerance 5μ.
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Aluminum processing It is a cutting process using a machining center.
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SUS304 composite processing with machining center and wire cutting.
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Aluminum Machining of aluminum thin plates
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Company information
Mikajima Manufacturing Co., Ltd. is a company that mainly handles progressive press molds, wire cutting, shim plate processing, ultra-precision mold components, and industrial machine parts. The precision processing technologies, such as wire cutting, developed through many years of mold manufacturing have been highly regarded by customers from various fields, and the processing technology for hardened materials like SKD11 is particularly well evaluated.