■Odor Control Case Study■Odor Control with Deodorizing Microgel (Emphasizing Cost-Effectiveness)
Kalmor Co., Ltd.
For odor control, use deodorizing microgel. We have solved odor problems in industrial factories such as automobile factories, foundries, rubber factories, and fragrance factories!
Thanks to your support, we have exceeded a cumulative shipment volume of 1,200 tons! (As of March 2017) The physical adsorption deodorant "Microgel" has achieved numerous results in major industrial factories such as automobile and foundry factories across Japan and overseas, thanks to its overwhelming deodorizing ability and cost performance. ■ For more details, please refer to the deodorant Microgel catalog and product site ■ Dilute with tap water to about 200-300 times and use it with deodorizing equipment for spraying or scrubber deodorizing devices. For small-scale use, it can also be used with spray bottles or high-pressure sprayers. 【Features of Deodorant Microgel】 1. Confidence in being "fragrance-free"! A physical adsorption type deodorant. 2. High cost performance! It is economical with lower initial costs compared to other deodorizing devices. 3. Customizable to match the customer's odors. Perfect for those who find the standard lineup insufficient! 【Deodorizing Principle】 Deodorant Microgel is an aggregate of polymer compounds with a molecular weight of tens of millions. In contrast, the components of odors are small molecules with molecular weights ranging from 17 to 400. The polymer compounds of Microgel, which entrap odor components, neutralize the odors through chemical reactions such as neutralization and oxidation.
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basic information
【Sales】 - Online shop 'Kalmor Direct' http://onlineshop.kalmor.jp/index.html - Available for home use on Amazon, Yahoo Shopping, and others - For orders over 200kg, please contact Kalmor directly 【Product Lineup (Excerpt)】 ● For painting factories and booths: Deodorant Microgel S-VE, C-NT ● For foundries: Deodorant Microgel C-TK <<< Deodorant Microgel Product Specifications >>> 【Packaging】 Sold in 1kg, 20kg, 200kg, 1-ton containers, tankers, etc. 【Usage Instructions】 The product is sold as a concentrate, so please dilute it with tap water at a ratio of 200 to 300 times when using. 【Storage and Shelf Life】 Store in a cool, dark place. The concentrate lasts about 1 year after opening, while the diluted solution should be used within the same day to about 2 weeks. 【Ingredients】 Acrylic resin-based polymer compounds, alcohols, antibacterial agents 【Precautions for Use】 Do not spray directly on humans, animals, or plants. Not for drinking. *The ingredients and chemical properties may vary depending on the product lineup. Please check the main label and instruction manual before use.
Price information
It varies depending on the quantity and content.
Delivery Time
※Items available in the online shop will take a few days, while others are made to order.
Applications/Examples of results
【Delivery Performance】 ● Automotive, Motorcycle, Agricultural Machinery, Rubber Industry 【Painting/VOC】 * Painting: Odor control in drying process * Painting: Odor control in clear coating * Exhaust measures for agricultural machinery painting 【Casting Process】 * Exhaust measures for foundries * Odor control within foundries 【Rubber】 * Rubber tire manufacturing plant: Exhaust measures in mixing process * Rubber tire manufacturing plant: Odor control in vulcanization process ● Food Factories, Food Waste Liquids, Flavoring Factories 【Flavoring】 * Spice factory: Odor control in sterilization process * Spice factory: Odor control in roasting process * Food flavoring factory: Exhaust measures in flavor drying process 【Manufacturing Line】 * Odor control in manufacturing line cleaning 【Waste Liquids】 * Sake brewing waste liquid treatment process: Odor control 【Food Equipment】 * Canning factory coolant odor: Exhaust measures ● Construction, Construction Materials, Construction Sites * Asphalt tank: Exhaust measures * Asphalt mixture factory: Exhaust measures * Cement kiln: Exhaust measures * Factory site: Soil excavation work: Odor control ● Others * Tarpaulin factory: Exhaust measures * Chemical factory: RPF exhaust measures * Organic waste shredding factory: Exhaust measures * Composting equipment: Odor control
Detailed information
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Deodorant spray device This is a deodorizing device for spraying deodorant microgel. It consists of a tank for the deodorant, a pumping mechanism, and a spray nozzle, allowing for controlled spraying of the deodorant. By implementing it with Calmore's odor consulting, it demonstrates high deodorization efficiency.
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Scrubber deodorization device When using deodorizing microgel in the scrubber deodorization device, please inject the specified amount of deodorant into the circulating water (circulation tank). *After using the scrubber deodorization device, wastewater treatment will be required.
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Packaging (1kg Poly Container) This is the packaging for the 1kg poly container. In addition to 1kg, options for 20kg cubitainers, 200kg poly drums, 1-ton containers, and delivery by tanker truck are also available. Sales can be made starting from 1 bottle of 1kg.
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Examples of indoor space spraying This is a photo taken when using a deodorizing microgel for space spraying (in a foundry). The deodorizing agent is pumped to the spray nozzle using a spray spraying device and is sprayed into the space with a nozzle for space spraying.
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Indoor Space Spraying Case Study 2 This is case 2 of spraying deodorizing microgel in an indoor space (foundry). If there is an axial fan in the area, it is possible to attach a nozzle to the fan for spraying, as shown in the photo.
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Case Study of Scrubber Deodorization Device Introduction This is a case where a scrubber deodorization device for deodorant microgel has been introduced (at a waste disposal site). If you already have an existing scrubber device, it can be used as a substitute. *The water used in the scrubber needs to be treated as wastewater.
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Spray Application Example This is an example of spraying a deodorizing microgel from a nozzle installed in a duct. The method involves installing a spray nozzle in the middle of the exhaust duct or chimney, allowing the deodorizing agent to react with the odor while releasing it into the atmosphere. This is the most common case when using deodorizing microgel. In the case of spray application, it can be adapted regardless of the exhaust airflow, making it an affordable and easy option for any customer compared to other deodorization devices.
Line up（8）
| Model number | overview |
|---|---|
| Microgel S-B1 | For foul fermentation odors mainly composed of sulfur compounds and lower fatty acids. Composting plants, industrial waste disposal sites, sludge and wastewater treatment plants, organic waste treatment facilities, food factories, etc. |
| Microgel S-NE | For foul fermentation odors mainly composed of nitrogen compounds. Seafood processing plants, pig and poultry farms, composting facilities, foundries, etc. |
| Microgel S-VE | For organic solvent odors (VOCs) and hydrophobic odors. Painting factories, etc. |
| Microgel S-TF | For complex odors mainly composed of aldehydes and burnt odors. Printing factories, heating processes, drying oven exhausts, etc. |
| Microgel S-R2 | For multi-component complex odors such as rubber odors. Rubber manufacturing plants, food factories, fragrance factories, etc. |
| Microgel C-TK | For high-concentration acidic foul fermentation odors composed of sulfur compounds, lower fatty acids, etc. Foundries, asphalt mixture plants, food factories, composting plants, sludge and wastewater plants, etc. |
| Microgel C-NT/C-NT3 | For hydrophobic odors and solvent odors associated with foul fermentation. Painting factories, rubber tire factories, fragrance factories, etc. |
| Odor Solver Citrus | Deodorant for asphalt additives *with fragrance For asphalt manufacturing plants. |
catalog（3）
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Company information
"Leave everything related to odors to us." Kalmor products are never installed in places where the general public can see them. However, Kalmor products are always developed with all customers using those facilities in mind. Creating an air environment where everyone can be comfortable is our pride and our mission. That spirit flows continuously from sales to quality control and customer support. 【Business Content】 ■ Proposals and consultations for odor control ■ Sales of deodorizing machines, deodorizing devices, and deodorants ■ Deodorization work ■ Odor surveys ■ Mold surveys and countermeasures 【Scope of Service】 Factories, hospitals, buildings, residences, restaurants, kitchens, smoking rooms, warehouses, septic tanks, toilets, etc. Please consult us about any odor! We will propose everything from surveys to countermeasures!