Foam with a smooth surface without cut surfaces can be created in any shape.
Introducing the rotary screen printing machine, a unique development by Otis. Its features excel in speed, thick film capability, continuity, and stability, and it is used in high-end vehicle interior panels and building materials. Among its notable features, the thick film capability allows for the production of self-adhesive "foamed materials through printing." The advantages of producing foamed materials via printing include: ◆ Smooth surfaces of foamed materials without cut edges can be created in any shape ◆ No burrs generated from processes like pressing, minimizing debris ◆ Thicker film printing is possible compared to UV and heat-curing inks ◆ Less material waste compared to punching processes Leveraging these advantages, how about considering its use for cushioning gas and liquid sealing, soundproofing, vibration control, and thermal insulation products? There is also potential for expansion into areas such as fragrance application. In addition to printing with our uniquely developed printing machines, Otis also offers punching presses and lamination/composite processing technologies. By combining these technologies, we contribute to enhancing the added value of products. Please feel free to contact us.
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basic information
10-inch Coating Machine Coating effective width: up to 220 mm Substrate effective width: up to 250 mm Heat drying oven length: 4 m 20-inch Coating Machine Coating effective width: up to 490 mm Substrate effective width: up to 510 mm Heat drying oven length: 6 m Common to 10 and 20-inch Coating Machines Substrate Roll substrates such as PET film, AL/PET, etc. *Compatible with 3-inch core, diameter up to 600 mm Drying UV cure: 240 W/cm Heat drying oven → Combined with IR Control Multi-axis servo feedback control Circumference correction Automatic control for overprinting Plate CP 1/8 Circumference: 12 in to 25.25 in Nickel mesh emulsion plate Nickel metal mask plate Ink Good fluidity and drying properties (appropriate viscosity: 1,000 cps to 10,000 cps)
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Applications/Examples of results
Gas and liquid sealing with cushioning properties Soundproofing, vibration control, and thermal insulation products, etc.
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Our company is an electronics parts manufacturer that specializes in die-cutting functional materials such as films, double-sided tapes, and cushioning materials. Among these, smartphone components have been adopted by all domestic manufacturers and some overseas, currently accounting for 70% of our total sales and becoming our flagship product. There are many die-cutting manufacturers around the world, but our significant strength lies in the fact that we design and develop most of our processing machines and molds in-house. This allows us to quickly introduce new products as needed, enabling us to respond swiftly to rapidly changing demands and smoothly accommodate specification changes for remodeling.