A handbook based on years of accumulated know-how is offered for developers and designers aiming to improve quality and reduce costs!
At Hayano Kenko Co., Ltd., we have been specializing in the prototype production of automotive press parts for 25 years, handling a variety of press and sheet metal products. This handbook has been created to leverage our experience and knowledge for the benefit of developers and designers. [Contents] ■ Basics of Prototype Sheet Metal Design ■ Cost Reduction (Process Change Edition) ■ Cost Reduction (Drawing Instruction Edition) ■ Quality Improvement ■ Company Introduction Our company proposes low-cost solutions for the shape processing and drawing of prototype parts by utilizing both sheet metal processing and press processing technologies and know-how. Additionally, we also perform sample processing of materials other than metal (such as titanium, rubber, brass, carbon, acrylic, etc.) using laser processing. Please feel free to consult with us! *For more details, please download the PDF or feel free to contact us.
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basic information
<Content Details (Partial)> ■Basics of Prototype Sheet Metal Design - Three areas of sheet metal processes - Two classifications of prototype sheet metal (methods) - Representative press, sheet metal, and cutting machines - Processes and flow of sheet metal etc. ■Cost Reduction (Method Transition Edition) - Reinforcement rib extension (method transition) - Transition from cutting to laser processing (method transition) - Transition from cutting to bending (method transition) - Transition from TIG welding to spot welding (method transition) - Change welding (two sides) to spot nuts etc. ■Cost Reduction (Drawing Instruction Edition) - Cost reduction with awareness of product rib width (drawing instruction) - Cost reduction considering bending flange height (drawing instruction) - Cost reduction by reducing holes at bending edges (drawing instruction) - Cost reduction by illustrating exposed surfaces (drawing instruction) - Cost reduction by clarifying processing instructions for punching metal (drawing instruction) etc. ■Quality Improvement - When screw precision is required? Quality improvement through combined machine processing - Clarifying processing instructions for mounting parts to improve quality - Quality improvement through transition from MAG welding to spot welding (method transition) - Instructions for increasing plate thickness and welding points to enhance the reliability of sheet metal (quality improvement) etc.
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Company information
Hayano Kanko Co., Ltd. is a company that specializes in the production of automotive prototype sheet metal, achieving high precision, short delivery times, and a variety of products. From 3D laser processing to handmade items, we propose prototypes tailored to our customers' needs. In the face of increasingly complex and difficult-to-form parts, we view challenging issues as opportunities to meet needs and will continue to provide higher quality components. Manufacturers struggling with short delivery times and trading companies facing budget constraints are welcome to contact us.