Detecting minute potential defects and overloads on the production line! Enhancing inspection capabilities with high precision!
At Extranet Systems, we use the "Correlation Extraction Method" to detect minute potential defects and overloads on production lines, as well as to propose ways to maintain product quality. The "Correlation Extraction Method" enhances the sensitivity of detecting minor defects by extracting features hidden in waveform data and quantifying them to reflect the state of processing and assembly. By using this method, we can advance inspection functions on production lines, enabling the evaluation of spot welding quality and the detection of misfires in gas engines, among other applications. 【Features】 ■ Extracts features hidden in waveform data ■ Applicable to acoustic, vibration, ultrasonic, and voltage data ■ Advances inspection functions on production lines ■ Shipping inspection (vibration) *For more details, please refer to the PDF document or feel free to contact us.
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[Examples of Contract Development for Inspection Functions] ■ Judgment of spot welding quality (voltage) ■ Detection of misfire in gas engines (acoustic) ■ Occurrence of cracks during press processing (ultrasound) ■ Other issues with air cylinder operation (vibration) ■ Malfunction of powder and granular material processing machines, etc. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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1. Our society is supported by a variety of complex equipment that has aged over time, and it has become increasingly difficult to maintain this vast capital stock with mere "efficiency in maintenance." To maximize the value created by such equipment, it is essential to expand the concept of maintenance by integrating operation and maintenance management, as well as considering lifecycle management of the equipment. 2. On the other hand, due to the urgent demands of global environmental issues, we believe it is imperative to realize designs, manufacturing, and operations that overlook the product lifecycle as an effective means of "manufacturing" that a. places less burden on the environment, b. consumes fewer resources, and c. enhances value. 3. Furthermore, in promoting digital transformation, we can structure the information obtained from the downstream side (factories and usage environments) and accurately communicate and utilize it to the upstream side (planning, design, production technology), making it possible to achieve overall optimization. 4. Our company is engaged in providing various solutions or collaborative development efforts while keeping these three perspectives in mind.